HomeMy WebLinkAbout20190607IPC to Staff Attachment No. 14.pdf
Electric Motor
Repairing
Specification –
2012
Rewind/Repair
Processes for Electric
Motor Efficiency
Retention
Green Motors Practices Group
A Non-Profit Corporation
Page 1 o
Table o
1.0 INT
2.0 INITI
2.1 WI
2.2 C
2.3 WI
2.4 R
2.5 SH
2.6 FA
2.7 B
2.8 RE
2.9 FI
3.0 QUA
3.1 M
3.2 TE
4.0 PRO
4.1 Ob
4.2 Pr
5.0 PRO
5.1 Ob
5.2 Pr
6.0 PRO
6.1 Ob
6.2 Pr
SPECIFI
f 8
Contents
ODUCTION
L INSPEC
DING RE
RE PREPA
DING ........
TOR TEST
FT AND B
S ...............
ALANCING ..
ASSEMBL
AL TESTS .
LITY CONT
ASURING I
TS AND I
EDURE: B
ective: .........
ocedure: ........
CEDURE: C
ective: .........
ocedure: ........
CEDURE: M
ective: .........
ocedure .........
CATION RE
....................
TION and DI
OVAL ........
RATION .......
.....................
AND REPAI
ARING FI
.....................
.....................
Y ....................
.....................
ROL .............
NSTRUME
SPECTION
RN-OFF O
.....................
.....................
ORE-LOSS T
.....................
.....................
ICROMETE
.....................
.....................
FERENCES .
....................
SASSEMBL
....................
....................
....................
R ..................
TS ................
....................
....................
....................
....................
....................
NTS ..............
DURING W
EN TEMPE
....................
....................
ESTER VE
....................
....................
R AND MIC
....................
....................
....................
....................
Y .................
....................
....................
....................
....................
....................
....................
....................
....................
....................
....................
....................
OR ............
RATURE V
.....................
....................
RIFICATION
.....................
....................
ROMETER
.....................
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....................
.....................
.....................
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.....................
.....................
.....................
.....................
.....................
.....................
.....................
.....................
.....................
ERIFICATI
.....................
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....................
.....................
.....................
REFERENC
.....................
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ON ................
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....................
E/CALIBRA
....................
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TION ............
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....... 2
....... 2
....... 2
....... 3
....... 3
....... 4
....... 4
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....... 5
....... 5
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Page 2 o
1.0 INT
This Spe
protocol
induction
Motors u
in accord
2.0 INI
2.0.1 Init
and digit
inspectio
machine’
descripti
motor’s r
2.0.2 Dis
• P
r
• P
• I
• S
2.1 WI
2.1.1 Wi
original c
winding
affect the
the repla
total cros
Where pr
2.1.2 Co
repair to
per squar
a temper
repairer s
ambient t
and/or di
after strip
strip loss
test with
cleaning
1 IEEE 112 CSA3923 CSA C3
8
ODUCTI
cification cov
o low and
motors and
ed in hazard
nce with U
TIAL INSP
al inspectio
al imaging to
indicate de
owner or th
n may inclu
liability and
assembly mi
erform matc
assembly;
erform insul
entify and l
ore disasse
NDING RE
ding Data –
onfiguration.
onfiguration
winding’s m
ement reduc
sectional ar
cticable, rep
re Loss – Co
heck for da
inch RMS1.
ture check f
all compare
mperature a
cuss with th
ping shall no
s3. To avoid
os -strippin
nd drying o
Segregated n
11, Testing o
2.11, Testing
N
ers Green M
ediu -volta
escribes mi
us environ
674 or CSA
ECTION a
of machine
document ea
ects of a pot
owner’s de
e digital pict
energy cons
imum proce
-mark to ide
tion resistan
cate needed
bled machin
MOVAL
Precisely re
If the motor
is preferred
gnetic densi
s current de
a of a turn, t
airer may re
duct core-lo
aged inte -l
Repairer sh
r hot spots a
the results at
ter 15 minut
customer
be more th
misleading c
measureme
the core is c
o-load saturati
three-hase s
of three-hase
tors Practice
e rando -w
imum requir
ents shall ha
equired equi
nd DISASS
ry shall, with
h motor’s a
ntially catast
ignated repr
res and an e
mption, and
s shall inclu
tify externa
e test of ins
quivalent re
ry protected
ord winding
is more than
hen approp
ties, harmon
sity (increas
e turns per
uce end turn
s tests on all
minar insula
ll record exc
d overall co
a similar ma
s, or losses
fore proceed
n four watts
mparison o
t adjustment
mplete. If t
on test, EAS
uirrel cage m
squirrel cage
s Group’s (
und and for
ments for re
e all explosi
valent.
EMBLY
in practical li
-received co
ophic natur
sentative, a
timate of th
on the expec
e:
l and internal
lated station
lacement co
and isolated
data prior to
two-pole, re
iate, and is p
c content, or
s wire cross
oil, the span
extensions,
stators. Com
ion. The test
ting current
e heating. If
netic flux d
re excessive
ng. For a co
er pound, a
results, repa
s (i.e., use in
e initial and
Tech Note 17
tors during re
otors during
MPG) repair
-coil three-
air and over
on-proof fea
mits, include
dition and c
, the se vice
d give a des
potential ef
ed time and
component
ry and rotati
ponents;
from unrelat
winding rem
lacing a con
r issible if:
current dens
sectional are
and connecti
ut may not i
a e oth be
shall be at
nd watts los
data from pr
nsity. If ho
overall after
e with less t
d not more t
rer must not
tial test core
os -strippin
furbishment p
refurbishment
and rewind
hase AC sq
aul of such
ures maintai
, but not be l
nfiguration.
rovide sha
ription of th
ect of the de
ost to comp
onfiguration
g compone
d compone
val to perm
entric confi
(1) the repl
ties by more
per ampere
on of the coi
crease them
ore and after
flux density
each time,
vious core t
spots excee
stripping, re
an 15° C hot
an 20% hig
conduct the
dimensions),
core measu
. 12
pg. 12
fficiency ret
irrel cage
achines. N
ed and recer
mited to, tes
If tests and
l contact the
defects. Th
ects on the
ete the repai
for correct
ts;
ts.
t replication
uration with
cement does
than 2% , an
. Otherwise,
s shall not c
stripping an
of 85,000 li
s well as car
sts are avail
15° C2 abo
airer shall re
spots, the lo
er than the p
econd core l
or until the
ements vary,
ntion
te:
tified
ing
.
f the
a lap
not
(2)
the
ange.
iron
es
y out
ble,
e the
medy
ses
e-
ss
Page 3 o
repairer s
pound an
2.1.3 Bu
visual ins
winding
fixed loc
temperat
(700°F).
communi
shall con
provided
teeth spla
2.1.4 Wi
teeth.
2.2 CO
2.2.1 Iro
obvious i
defined i
2.2.2 Me
2
a
l
p
2
r
a
c
2
w
u
2
p
2.3 WI
2.3.1 Ins
the origi
compatib
2.3.2 Co
conducto
shall be s
2.3.3 Sta
extension
slot cond
2.3.4 Coi
conducto
compoun
8
hall perform
temperatur
rn Out – Prio
ection tha t
lean in a co
tion sensing
re is limited
f a higher te
ation or doc
irm this y t
hat, (1) no o
ed (bent).
nding Extra
E PREPA
Damage – B
ron damage
section 2.1.
thod of Rep
2.2.1 Grind
cceptable pro
mination ins
oceeding.
.2.2.2 Remo
eplacing the
sembly with
aterial comp
re-plate ass
.2.2.3 Chem
withstanding
compromis
.2.2.4 Mica
rovided the l
NDING
lation syste
nal system ins
e as a group,
nductors an
rs per turn) a
ike resistan
tor coil(s) ex
increase I²R
ctors.
l-to-coil con
rs and namep
s and/or che
a second pos
-rise shall c
r to each ope
e water mis
trolled temp
robe attach
y means of
perature be
mentation i
e core loss t
en flame co
ction – Avoi
RATION
Before proce
nd significa
.
air – Select t
ing – Limite
vided dimen
lation integ
val of lamin
m with an equ
the same nu
sition, dime
mbly.
ical inter-la
future burn-o
d and core-l
between lam
amination ass
m shall be eq
alled by the
and suitable
d conductor
nd conductivi
and variable
tension shall
losses. Repa
nections shal
ate insulatio
micals as pe
-stripping co
mply with th
ation of a h
temperature
rature burno
d to the upp
uel control
omes necess
dicating tha
st. I is acce
tacts or ove
lamination
ding with th
t frame dam
e most appro
grinding an
ional integri
ity is mainta
ation(s) –It is
valent mater
ber of de-
sions, and i
minar re-ins
ff oven proce
ss test result
ination – Ins
embly dime
al to or bett
anufacture
for the inten
cross section
ty of the orig
frequency d
not be great
re shall pay
be equal to
class rating
manufactur
e test, using
e criteria giv
a -cleaning (
control syst
t oven wher
r half of the
nd suppleme
ry, the repai
the core iro
table to che
heats the la
amage due t
repair, corr
ge, plus any
priate metho
de-urring
y of the slot
ned. Correct
unacceptabl
al. However
rred, undam
te -laminar
ulation proce
ssing is perm
remain wit
rting split m
sions remain
r than the in
. Individual
ed operatio
al area shall
inal material
ive rated.
r than origin
particular att
r greater tha
. Before proc
r’s instructio
the correcte
n above.
urn-off) ov
m is operati
(1) the part
tator bore, a
tary (water
rer shall refe
can safely
ically or me
inations, an
coil cutoff,
ct and repor
defects indic
based on th
f the lamina
and/or bore
any smeared
to remove i
it is accepta
ged laminat
nsulation ch
ess – A re-ins
tted provide
in the param
ica between
unchanged.
sulation clas
nsulation sy
al environm
e equal to o
supplied by
l extension
ention to thi
n the conduc
eeding, neut
s.
dimensions;
n, repairer s
nal. Repaire
temperature
d; (2) the c
pray) coolin
ence manuf
ithstand the
chanically st
; (2) no core
coil extractio
to the mach
ted by a cor
e following i
ion core-pla
emains unc
bore tooth-t
dividual la
le to restac
ons if they h
racteristics
lation soluti
core-plate i
eters of secti
he laminatio
ification te
tem compon
nt.
greater tha
the manufac
rom core-pla
action to mi
ivity of the
alize any/all
the watts lo
all verify y
shall strip
s monitored
librated
to 370°C
cturer
emperature,
ip windings
plate is flare
n, or splayin
ne’s owner
loss test as
formation:
e may be
anged, and
ps before
ination(s) wi
part or all o
ve the same
s the origina
n capable o
tegrity rem
n 2.1.2.
s is permitt
perature rati
nts shall be
the area (of
urer. Magne
e, nor can t
imize cross
inding
connection
s per
e
y a
and
or
of
ll
thout
the
ins
d
g of
otal
wire
e
d
Page 4 o
2.3.5 Im
suitable t
machine’
2.3.6 Wi
determin
resistanc
than 1%
2.4 RO
2.4.1 Tes
not. This
rotated s
a rotor de
winding i
•
•
•
•
•
2.4.2 Re
unwarran
failed or
and/or re
2.5 SH
2.5.1 Sh
unavaila
notify the
2.5.2 Be
bearing
ANSI/E
2.5.3 Re
to size co
and sleev
designed
other co
2.6 FA
2.6.1 Fa
are to fit
etween
customer.
receiving
e of the
4 EASA/A5 CSA C36 CSA C37 EASA/A8 EASA/A
8
regnation
o the operati
owner requ
nding D.C. r
e unbalanced
temperature
nbalance for
TOR TEST
ing shall be
est shall app
aft makes (a
fect. When r
s defective, r
Growler t
Current a
Physical e
Ultrasonic
Core loss
pair of rotor
ed. Repairer
ay be defec
lacing rotor
AFT AND B
ft extension
le reference
machine’s o
ring fits – s
anufacturer
SA AR100-
pairs to shaft
centric and
ng are the a
or use on be
pounds, or t
S
inspections
irmly to the
issimilar me
It is not per
permission f
ame or supe
SI AR100-2
2.11, Testing
2.11, Testing
SI AR100-
SI AR100-
ethod shall i
g temperatur
rements, wh
esistance tes
winding coil
corrected m
form wound
AND REP
conducted fo
y a stable si
least) one re
pairer suspe
pairer may
st
alysis or vib
amination
or magnetic
ests (axial c
quirrel cages
may not use
ive and un-r
ars and end
EARING F
shall be ch
NSI/EASA
ner.
all be measu
ublished tol
010, Tables
and end brac
arallel to co
cepted and p
ring housin
knurl and/o
hall focus o
haft or rotor
als. In this c
issible to w
om the mac
ior (i.e. mor
10, Recomm
of three-hase
of three-hase
012 Recomm
012 Recomm
nclude prehe
and enviro
chever is mo
ts using a D
groups or hi
asured resul
stators.5
AI
r damaged b
gle-phase v
olution. Va
ts electrical
onduct one
ation analysi
impression e
rrent thorou
can be exce
GMPG com
pairable. Ho
rings if perfo
ITS
ecked for str
AR100-201
ement verifi
rances. If di
-13 and 2-1
et bearing h
ponent ori
eferred met
s shall be ac
peen to loc
cracks and
by the origin
se, the servi
ld the fan to
ine’s owne .
suitable for
nded Practice
squirrel cage
squirrel cage
nded Practice
nded Practice
ting, treatm
ment in whi
e stringent.
resistance b
h resistance
s should be l
rs and end ri
ltage to the s
iation of stat
r mechanic
r more of th
s of a loaded
amination o
h shaft)
sively expen
liant identifi
ever, this d
rmed to the
ightness and
, Tables 2-1
d at oth th
ensional tol
8. If defectiv
usings shall
inal manufa
ods. Wear re
eptable. It is
or seat bear
easurement
al factory m
e provider s
the shaft. It i
Replacemen
the environ
For The Repa
otors during
otors during
For The Repa
For The Repa
nt, and curi
h the equip
idge or equi
connections.
ss than 2%
gs, whether
tator of the a
r current in
l defects wit
following a
moto
f the bars an
ive and diffi
ation if they
es not precl
riginal desig
size. If dime
hrough 2-67.
shaft and en
erances are
e, repairer m
be by buildi
tured machi
sistant high
unacceptabl
ngs.
for toleranc
thod unless t
all provide
s permissibl
fans shall h
ent or applic
r of Rotating
refurbishment
refurbishment
r of Rotating
r of Rotating
g of stator w
ent is to ope
alen . Cond
Lead-to-lead
nbalance fo
the moto -ro
sembled mo
xcess of 3%
the roto , o
ditional test
end rings
cul ; further
determine t
de repairer
using equi
sional toler
If defective,
d bracket co
navailable, r
st notify the
g up the me
ed surfaces.
trength epox
to use gene
e fit to the s
ere has bee
n alternative
to make rep
ve the same
ation) materi
lectrical App
pg. 8
pg. 15
lectrical App
lectrical App
th materials
ate4, or per t
ct the test to
or phase
rando , an
or is suspect
o , while a s
is an indicat
if the stator 6:
ork may be
a a rotor ha
ro re-arri
alent materi
nces are
repairer mus
tact points a
ference
machine’s o
al and machi
elding, pla
products
al epoxies o
aft or rotor.
fretting cor
method to t
irs to fans a
number of b
al, and be
ratus, pg. 13
ratus pgs. 5,
ratus pgs. 10,
e
less
or
owly
on of
g
ls.
ainst
ner.
ing
ing
ans
osion
e
ter
ades,
11
Page 5 o
dimensio
replace f
designed
unaccept
2.7 BAL
Conduct
manufact
must mee
Half key
driven eq
Toleranc
W is wei
Toleranc
gm. in/pl
Material
fan.
Added m
withstan
positione
metallic
2.8 RE
The re-as
points:
•
•
•
•
•
•
2.9 FIN
2.9.1 Ins
the moto
coil wind
manner:
• R
m
• R
2.9.2 Mo
presence
No Load
not follo
8
nally and str
ns with an o
or the appli
ble.
ANCING
a dynamic ba
rer’s origin
t the followi
– Balance wi
ipment.
e G2.5 (ISO
ght of rotor i
e G1.0 (ISO
ane).
removal shal
aterial shall
the centrifu
in a locatio
arts only.
ASSEMBL
sembly of th
Match mark
On reinserti
laminations.
Dowels and
On motors
Bearing typ
original.
On vertical
the machine
performanc
AL TESTS
lation wind
r. The minim
ngs, correct
ewound mot
achine’s vol
epaired mot
tor run test
f the follow
Ampere Unb
w line leads
ucturally equi
iginal equip
able motor.
ance check
l specificatio
g criteria:
h a half key
1940-1) – Ge
pounds and
1940-1) – T
maintain el
aintain stru
al forces eit
where cent
Y
e motor is ge
shall line u
n of the roto
fitted bolts s
ith insulated
(open, shiel
otors, the e
s owner and
.
ing resistan
um value sha
d to 40° C. I
r tests shall
age rating, e
rs not rewou
e motor at
ng condition
alance – Re
hen exchang
alent to the
ent compon
ariation of
f each moto
ns, repairer s
n the keywa
erally, the p
is operatin
o pole rotors
ctrical and s
tural integrit
er in the ma
ifugal force
erally the re
.
r, take care n
all go back i
bearings, do
ed or sealed
dplay shall
the repairer
ce to ground
l be 5 meg-o
acceptable,
e one time
g. 3264VDC
d shall be h
o load and r
s and the req
airer shall in
d, and exce
riginal man
nt supplied
fan’s air vel
rotor. In the
all dynamic
is necessar
ermitted tota
speed in R
should be b
ructural inte
of rotor an
ufacturer's d
ill tend to k
erse of the d
t to damage
to the same
ument insul
, internal fit,
e the same a
gree that a
equired test
ms for rand
he repairer s
nly, for one
for a 460V
-pot tested t
ted terminal
ired action:
estigate and
ds six to ten
facturer sup
y the manuf
city or flow
event rotor u
ally balance
to offset we
imbalance i
M (213 W/
lanced to 3
rity of the r
fan. Positio
signated po
ep the mate
isassembly p
the journals
holes that th
tion resistan
and lubrica
the original
odified setti
conducted a
om windings
all hi-pot te
inute at 17
C machine.
65% of the
oltage. The
correct this
times voltag
lied fan. It i
cture , and
from origina
nbalance exc
he rotor. Th
ight added
7.5W/N =
gm. in/plan
/N = oz. inc
tor and flow
ing shall be
itions and lo
ial in place.
ocess obser
or the stator
y came fro
ce tests.
t shall be eq
manufacture
g would del
t 500 volts
or 100 meg-
t the windin
0VDC plus
ew winding
test shall det
ondition if t
unbalance.
prefe able t
pecifically
characterist
eeds
balancing
hen installed
z. in/plane
).
/plane (85
capacity of t
adequate to
ked in place
ttach weigh
ing the follo
indings and
.
ivalent to th
r's setting, u
ver better
C prior to ru
ohms for for
in the follo
.4 times the
value.
rmine the
e unbalance
cs is
ork
on
here
/N
e
, or
s to
ing
less
ning
ing
does
Page 6 o
Vibratio
results. T
provided
3.0 QU
3.1 ME
3.1.1 Cal
control9
calibratio
calibratio
Bore Ga
standards
Machini
Microme
internatio
Core Los
be on file
impractic
through 5
3.2 TES
3.2.1 Rec
work. Re
motor, to
3.2.2 Fin
time and
emergen
of test sc
3.2.3 Tes
original f
tag shall
qualifyin
4.0 PR
4.1 Obje
off oven.
and/or ga
4.2 Proc
4.2.1 Ob
indicatin
(stator) te
of the me
9 ATTAC
8
n – Repairer s
lerance shal
y the machi
ALITY CO
SURING
bration of a
nd electrical
records sha
shall be an
uges checked
before and a
st’s Gauge B
ers checked
al or nation
s Test Equip
and availabl
l, repairer
.2.4 until re
TS AND I
ord docume
pairer shall s
the machine
al Inspectio
place of final
y cases, pro
eduling and
t Results an
orm, to the
nclude the te
repai and
OCEDURE:
ctive: To outl
This proced
ge read-out.
edure:
ain a suitab
g device of k
mperature fo
er output sh
MENT—Ins
hall take hor
not exceed
e’s owner.
NTROL
NSTRUM
ll measuring
easuring d
ll be availabl
ual, with the
for conform
ter each use
locks calibrat
or conforma
l standards
ment calibrat
for review.
ay temporari
ediation by
NSPECTIO
tation of al
hip superviso
wner or des
n. Repairer w
tests on any
ided the repa
hey were un
d Document
machine owne
t completio
r rewound m
BURN-OF
ine a procedu
re verifies or
le, removabl
nown accurac
verification
ll be traceab
rumentation a
zontal, verti
NSI EASA
ENTS
instruments s
vices used
for machin
following e
nce with me
er section 6
d at a mini
ce with me
efore and aft
d per manu
lternativel
y (six mont
third party
N DURING
tests, meas
-signed, ori
gnated repre
ll inform the
f their moto
irer made ev
ble to atten
ation. The re
or their desi
date, GMP
otors.
F OVEN T
re determini
reveals nece
e temperatu
y. In conjunc
purposes an
e to national
d Equipment
al and axial
AR100-2010,
hall be regul
the repaire
owners and
cep ions:
surement st
1.
um require
surement sta
er each use.
acturer’s inst
, if core loss
s or as appro
alibration.
WORK
urements, an
inal copies o
sentative co
machine ow
s, and they
ry effort to i
, the repairer
airer will de
gnated repre
account nu
EMPERAT
ng the temper
sary compe
re indicatin
tion with a c
identified a
or internatio
uality Proce
eadings at e
Table 4-5, o
r, including
in motor an
GMPG insp
ndards trace
ent of every
dards (per s
ruction if av
testing calibr
ved by GMP
inspections
these recor
tact person.
er or their d
ill have the
form machi
shall not po
ive final ins
entative. A s
be , and a u
TURE VER
ature of a ty
sation of exi
g device usin
librated met
such. Annu
al standards
ures, page 6
ch bearing a
another mo
urn off ove
motor com
ction. Mini
ble to intern
five (5) year
ction 6.1) tr
ilable and d
ation is unav
) follow se
arried out d
s, at the sam
signated rep
ight to witn
e owner or t
tpone the fin
pection and
tainless-steel
ique identif
IFICATIO
pical motor s
sting oven te
a calibrated
r, this devic
l calibration
.
for a minimal
d record the
e rigid stand
temperatur
onent testing
um frequen
tional or nat
.
ceable to
cumentation
ilable or
tions 5.2.2
ring motor r
time as the
esentative o
ss the tests.
eir represen
al tests.
test results, i
GMPG com
er attached t
N
ervice center
perature co
temperature
determines
and certifica
lternative
rd
. The
y of
onal
shall
pair
the
n
ative
their
liant
urn-
trol
art
ion
Page 7 o
4.2.2 Ve
or adjace
temperat
compare
stabilize,
appropria
the readi
5.0 PR
5.1 Obje
baseline t
5.2 Proc
5.2.1 Cal
specificat
y the re
of the ins
5.2.2 Re-
Archive t
reference
5.2.3 Ref
results co
the core-l
test and l
5.2.4 Ob
Keep this
6.0 PR
REFER
6.1 Obje
reference
and there
an accura
6.2 Proc
6.2.1 Th
complete
for the ra
locks in
minimu
stored in
10 It may b
instrumen11 The con
change in
8
ification op
nt to the tem
re gauge rea
hat reading t
a lower temp
e offset at 7
gs including
OCEDURE:
tive: To out
determine
edure:
ibrate the co
ion10. Apply
ponsible qua
rumentation.
calibrate co
he document
tool,” includ
erence tool s
mpared to th
ss equipme
bel tested co
tain a manu
certificate o
OCEDURE:
NCE/CA
tive: To out
standards. N
ore not calib
e reading.
edure:
e first step in
with a tracea
ge and capa
order to achi
annually (pr
n appropriat
e necessary to
ation for calib
ition of the r
he core stack
ration shall
erature sensi
out stabilize
the reading
erature selec
0° F or 370
notations on
CORE-LO
line a proced
he accuracy
re-loss equi
a sticker to t
ified technic
re loss equip
ed watts loss
ng date and
tator shall t
original bas
t resulting
e-loss equip
facturer’s ca
n file for GM
MICROM
IBRATIO
line a proced
te: The indi
ated. Measu
the verifica
ble calibratio
ility of instr
ve the appr
ferably mo
ely safe, sec
return instru
ated units. Ot
ference stator
nsulation syst
equire placi
g device, e
s at a pre-sel
from the ver
ion is accept
C. A qualifi
or near the g
SS TESTE
ure for an “in
f core-loss t
pment instru
e core-loss e
an. Archive
ment immed
er pound re
nitials of the
en be re-test
eline test. Te
atts loss per
ent with th
libration cer
PG evaluatio
ETER AN
ure for an “in
ated read-o
e the inside
tion process s
n certificate.
ments calib
priate size to
thly) for cali
re location.
entation to th
er instrument
core is not im
m between te
g the temper
suring that t
cted temper
fication dev
ble provide
d technician
uge.
R VERIFI
house” ongo
st equipmen
entation to
uipment in
ll document
ately conduc
ults and lab
responsible
d annually (
t results wit
ound is veri
test date, in
tificate whe
requiremen
D MICRO
house” calib
t on an insid
icrometer i
hall be to o
The dimensi
ated. It is pe
be calibrate
ration of mi
o maintain c
equipment m
ation calibrati
ortant, but it
st procedures.
ature indicat
e leads are a
ture (e.g. 70
ce. If the ov
calculated a
records, not
CATION
ing verificati
watts loss p
he manufact
icating the d
ation with re
ing a core te
l the surplus
ualified tec
t a minimu
in 5% of the
ied and accu
tialed by the
purchasing
ts.
METER
ration of mic
micrometer
self with a c
tain a set of
n range of t
missible to “
. These iden
rometers an
alibration, it
nufacturer fo
n sources ma
ust be stored
ng device in
cessible. W
° F or 370°
n temperatur
djustments r
s variations
n program
er pound.
rer’s instruc
te of re-cali
ard to the in
st on a suitab
stator as a “
nician.11
) and/or as n
original bas
ate. Record
qualified tec
nstruments f
ometer and
is not (consi
librated outs
achinist’s g
e blocks sha
ring” (toge
ified gauge
micromete
is necessary
calibration o
also be used.
in a safe dry
o the stator
en the part/o
) repairer w
e does not
flect an
ates, and ar
stablishing a
ions or
ration and i
tial re-calibr
le surplus st
aseline core-
eded, with t
line test indi
ach subseq
nician.
r calibratio
icrometer
ered) accur
ide microme
auge blocks,
l be appropr
her) several
locks, used
standards ar
o re-certify t
exchange
lace to preven
ore
ven
ill
hives
itial
tion
tor.
oss
e
cate
ent
.
te
er for
ate
auge
t a
e
t any
Page 8 o
gauge bl
new calib
6.2.2 Rec
responsib
6.2.3 All
during th
appropria
the fourt
calibratio
6.2.4 If t
tolerance
variance
match th
6.2.5 Th
verify the
“worn” a
6.2.6 Sta
standard
of the ins
6.2.7 Pu
certificat
evaluatio
SPECI
AEMT
CSA
EASA
IEEE
NEMA
USDOE
8
ock set by the
rated set at l
ord measur
le technician
instruments
e calibration
e gauge blo
decimal pla
form as the
he micromet
it is (conside
etween the
gauge block
e micromete
size of its’ c
d unreliable
ndard meas
before any m
rument.
chase instru
e traceable to
s.
FICATI
Good
Energ
C390-
Phase
C392-
ANSI
Appar
The E
Good
Guide
Stator
Stand
Mach
Stand
Gener
Stand
the Pe
Stand
Offic
Moto
original ma
ast every fiv
ements on an
involved in
rocess. In o
ks at 0.2500
e. Repeat th
“as found”
er and gaug
red) calibrat
auge block a
, and record
r is now cons
orresponding
uring practic
easurement i
ments capa
a National S
ON REFE
Practices Gu
Efficiency
10 Test Met
Induction M
11 Testing o
EASA AR 1
atus
fect of Repa
ractice Gui
ines for Mai
Core Testin
rd 43-2000,
nery
rd 112-2004
tors
rd 1068-200
roleum, Che
rd MG-1:20
of Industrial
s
ufacturer or
(5) years.
appropriate
he calibratio
der to calibr
increments
measureme
easurement.
e block meas
ed and record
d the micro
n the “as left
idered calib
reference st
e require tha
taken. This
ble of the tol
tandard for c
RENCES
ide—The Re
ods, Markin
tors
Three-Phas
0-2010 Rec
r Rewinding
e to Maintai
taining Mot
(Tech Note
ecommend
Standard T
, Standard f
ical and Pr
9, Motors a
Technology
qualified in
alibration re
process sha
te micromet
ver the rang
t to verify t
urements m
the “as foun
eter should
column.
rated, and m
ndard. If not
a micromet
rinciple app
erance and c
libration. Ar
air of Induc
Requireme
Squirrel Ca
mmended P
on Motor E
Motor Effi
r Efficiency
17)
d Practices
st Procedure
r the Repair
cess Industr
d Generator
Model Rep
ependent ca
ord form, d
ll reach ambi
rs check the
e of the instr
at it is accur
atch within t
” measurem
be corrected
y be used a
replace the
r be “zeroed
ies not only
libration req
hive this ce
ion Motors
ts and Energ
e Induction
actice for th
ficiency – E
iency (2003
during Rebu
or Testing In
for Polyphas
and Rewind
es
ir Specificati
ibrator or re
ted and initi
ent temperat
instrument(s
ment, and c
te. Record t
e micromet
nt in an “as
by adjusting
nually (pref
tandard as it
to its’ appr
o calibratio
ired with a
tificate for
est Practices
y Efficiency
otors durin
Repair of
SA/AEMT
ilding (Tech
sulation Resi
e Induction
ng of AC El
on for Low
lace them w
led by the
re before an
against the
mpare resul
is reading o
r manufactu
eft” column.
the microme
rably monthl
has become
priate refere
but with eac
anufacturer
MPG verific
to Maintain
Levels for T
g Refurbish
otating Elect
ewind Stud
ote 16)
stance of Ro
otors and
ctric Motors
oltage Indu
th a
s to
a
er’s
Any
er to
y) to
ce
h use
s
tion
ree-
ent
ical
and
ating
in
tion