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HomeMy WebLinkAbout20190821Avista to Staff 136 Attachment A.pdfProject Monthly Report – August 2019 Little Falls Unit 4 Modernization – 20205045 Project Manager: Crystal Lewis Approved 2019 Budget: $ 4,300,000 Approved Lifetime Budget: $9,500,000 Accrued 2019 to Date (through July): $ 3,238,437 Accrued Life to Date (through July): $7,942,543 2019 Estimate at Complete: $ 4,500,000 Total Project Estimate at Complete: $9,500,000 Expected Transfer to Plant Date: Sept 2019 Expected Transfer to Plant Amount: $9,050,000 Table 1. At-a-glance overall status report (see risks and mitigation section for detail). Red = cost and schedule exceeds baseline and is non-recoverable; Yellow = currently overspent or currently behind schedule but recoverable to baseline end date and total cost; Green =meeting or exceeding the baseline expectations for cost or schedule. The scope remains fixed: Modernize the unit through replacement of turbine, generator, field poles, GSU, governor and control system. The budget for the project including all trailing costs with plant and program closeout and drawings into Sept 2020 is $9.5M. Unit 4’s construction began Sept 2018, with outage thru Aug 2019, extended to 9/30/2019 due to wicket gate delay. Table 2. Milestone status and planned, projected and actual completion dates Milestone Status/Performance Delivery of Generator June 2018 Complete Unit 4 Drawing Duplication October 2018 Complete Unit 4 Outage GOC Start/Finish 9/4/18 – 9/30/19 Outage in Progress GSU 2 Outage (w/U3 GOC) 6/3/19-6/28/19 Complete Unit 4 Commissioning 9/9/19 – 9/20/19 Wicket gates – delay, GOC extended Accomplishments: •Drawing duplication complete. •Outage began for unit on 9/4, GOC in place thru 8/2019. GOC extended to 9/30/19 •Project Execution Plan signed Nov 2018, Schedule baseline 10/12/18 •Turbine & Generator bearings returned and installed •All cables and wires installed, pulled into place and being terminated, •Line boring complete, field poles installed and wedged, stator halves in place and spliced, field poles installed •Hudson Bay completed ducting insulation, Concrete Cutters completed U3 & U2 vault work Upcoming Activities •Materials and equipment orders continue for unit install work, receiving new parts and materials, almost complete •Continued progress in assembly, parts and pieces received from vendors and are at plant •Assembly of equipment and materials is occurring •Wicket gates install complete, last 10 field poles installed and wedged, oil and water line install and prep in progress •Hudson Bay final banding of ducting TBD after unit completion •Turbine and Stator alignment and coupling complete, generator connections in pit ongoing, wiring and terminations ongoing •SCADA PLC design and Bailey Retirement design transmittal forthcoming. Work to be completed after Unit 4 is online but beforeend Oct 2019. Risks and Mitigation Strategies: •Issues with Wagstaff and quality of wicket gates and potential delays is continually being monitored. Completion dates are set,pending actual delivery of gates. GOC modified, and commissioning dates communicated to internal and external stakeholders.Continued updates to Steering Committee are occurring. Gates received and installed. Project schedule and GOC updated. Tofurther mitigate this project delay, a one week (compressed) commissioning schedule is being implemented by the Project Teamto be able to release the unit to Operations for commercial production in advance of the Sept 30 GOC expiration. COMPLETED •Following feedback from crews, adjusted GSU commissioning in Unit 4 schedule to allow for more time between GSU 2commissioning and Unit 4 commissioning. - COMPLETED •Continue to work with Engineers and Crews to review and discuss the planned activities at weekly construction meetings,prepare work authorizations and procurements in advance of need, check all parts/equipment deliveries for properpart/size/damage, etc before installation dates. ON-GOING Staff_PR_136 Attachment A Page 1 of 16 Project Monthly Report – July 2019 Little Falls Unit 4 Modernization – 20205045 Project Manager: Crystal Lewis Approved 2019 Budget: $ 3,480,000 Approved Lifetime Budget: $9,500,000 Accrued 2019 to Date (through June): $ 2,654,156 Accrued Life to Date (through June): $7,358,261 2019 Estimate at Complete: $ 4,500,000 Total Project Estimate at Complete: $9,500,000 Expected Transfer to Plant Date: Sept 2019 Expected Transfer to Plant Amount: $8,800,000 Table 1. At-a-glance overall status report (see risks and mitigation section for detail). Red = cost and schedule exceeds baseline and is non-recoverable; Yellow = currently overspent or currently behind schedule but recoverable to baseline end date and total cost; Green =meeting or exceeding the baseline expectations for cost or schedule. The scope remains fixed: Modernize the unit through replacement of turbine, generator, field poles, GSU, governor and control system. The budget for the project including all trailing costs with plant and program closeout and drawings into Sept 2020 is now estimated at $9.5M. Unit 4’s construction began Sept 2018, outage thru Aug 2019, extended to 9/30/2019. Delay in Wicket Gate delivery. Table 2. Milestone status and planned, projected and actual completion dates Milestone Status/Performance Delivery of Generator June 2018 Complete Unit 4 Drawing Duplication October 2018 Complete Unit 4 Outage Start 9/4/18 Outage in Progress GSU 2 Outage (w/U3 GOC) 6/3/19-6/28/19 Work Complete Unit 4 Commissioning 9/9/19 – 9/20/19 Wicket gates – delay, GOC extended Accomplishments: • Drawing duplication complete. • Outage began for unit on 9/4, GOC in place thru 8/2019. GOC extended to 9/30/19 • Project Execution Plan signed Nov 2018, Schedule baseline 10/12/18 • Turbine & Generator bearings returned and installed • All cables and wires installed, pulled into place and being terminated, • Line boring complete, field poles installed and wedged, stator halves in place and spliced, field poles installed • Hudson Bay completed ducting insulation, Concrete Cutters completed U3 vault work Upcoming Activities • Materials and equipment orders continue for unit install work, receiving new parts and materials • Continued progress in assembly, parts and pieces shipped off to vendors and arriving back at plant • Assembly of equipment and materials is occurring • Wicket gates back from Wagstaff following repairs of non-conformance issues with several gates completed. Downstream gates received 6/5. Upstream gates received 6/25. Project delay determined as 30 day delay and extended GOC to 9/30/19. • Hudson Bay final banding TBD after unit completion, Concrete Cutters pending U2 vault as available • Turbine and Stator alignment ongoing, generator connections in pit ongoing, wiring and terminations ongoing • SCADA PLC design and Bailey Retirement design anticipated transmittal 7/19. Work for these to be completed under Unit 4 scope, not during outage but before end Oct 2019. Risks and Mitigation Strategies: • Issues with Wagstaff and quality of wicket gates and potential delays is continually being monitored. Completion dates are set, pending actual delivery of gates. GOC modified, and commissioning dates communicated to internal and external stakeholders. Continued updates to Steering Committee are occurring. COMPLETED • Following feedback from crews, adjusted GSU commissioning in Unit 4 schedule to allow for more time between GSU 2 commissioning and Unit 4 commissioning. - COMPLETED • Continue to work with Engineers and Crews to review and discuss the planned activities at weekly construction meetings, prepare work authorizations and procurements in advance of need, check all parts/equipment deliveries for proper part/size/damage, etc before installation dates. ON-GOING Staff_PR_136 Attachment A Page 2 of 16 Project Monthly Report – June 2019 Little Falls Unit 4 Modernization – 20205045 Project Manager: Crystal Lewis Approved 2019 Budget: $ 3,480,000 Approved Lifetime Budget: $9,500,000 Accrued 2019 to Date (through May): $ 2,335,768 Accrued Life to Date (through May): $7,039,874 2019 Estimate at Complete: $ 4,500,000 Total Project Estimate at Complete: $9,500,000 Expected Transfer to Plant Date: Sept 2019 Expected Transfer to Plant Amount: $8,800,000 Table 1. At-a-glance overall status report (see risks and mitigation section for detail). Red = cost and schedule exceeds baseline and is non-recoverable; Yellow = currently overspent or currently behind schedule but recoverable to baseline end date and total cost; Green =meeting or exceeding the baseline expectations for cost or schedule. The scope remains fixed: Modernize the unit through replacement of turbine, generator, field poles, GSU, governor and control system. The budget for the project including all trailing costs with plant and program closeout and drawings into Sept 2020 is now estimated at $9.5M. Unit 4’s construction began Sept 2018, outage thru Aug 2019, extended to 9/30/2019. Delay in Wicket Gate delivery. Table 2. Milestone status and planned, projected and actual completion dates Milestone Status/Performance Delivery of Generator June 2018 Complete, stored in Long Lake HED Unit 4 Drawing Duplication October 2018 Complete Unit 4 Outage Start 9/4/18 Outage in Progress GSU 2 Outage (w/U3 GOC) 6/3/19-6/28/19 Outage in Progress Unit 4 Commissioning 9/9/19 – 9/20/19 Wicket gates – delay, GOC extended Accomplishments: • Drawing duplication complete. • Outage began for unit on 9/4, GOC in place thru 8/2019. GOC extended to 9/30/19 • Project Execution Plan signed Nov 2018, Schedule baseline 10/12/18 • Turbine & Generator bearings returned to Little Falls • All cables and wires installed, pulled into place and being terminated, • Line boring complete, field poles installed and wedged, stator halves in place pending ongoing splicing • Hudson Bay completed ducting insulation, Concrete Cutters completed U3 vault work Upcoming Activities • Materials and equipment orders continue for unit install work, receiving new parts and materials • Continued progress in assembly, parts and pieces shipped off to vendors and arriving back at plant • Assembly of equipment and materials is occurring • Wicket gates in progress at Wagstaff, repairs of non-conformance issues with several gates completed. Downstream gates received 6/5. Upstream gates anticipated 6/26. Communication with Steering Committee and Engineering Team ongoing, project delays – extent determined as 30 day delay and extend GOC to 9/30/19. • Hudson Bay final banding TBD after unit completion, Concrete Cutters pending U2 vault as available • GE on site for stator roundness, shimming, splicing, and load testing week 6/17 • SCADA PLC design on going, Bailey Retirement design in progress. Work for these to be completed under Unit 4 scope, not during outage but before end Dec 2019. Risks and Mitigation Strategies: • Issues with Wagstaff and quality of wicket gates and potential delays is continually being monitored. Completion dates are set, pending actual delivery of gates. GOC modified, and commissioning dates communicated to internal and external stakeholders. Continued updates to Steering Committee are occurring. ON-GOING • Following feedback from crews, adjusted GSU commissioning in Unit 4 schedule to allow for more time between GSU 2 commissioning and Unit 4 commissioning. - COMPLETED • Continue to work with Engineers and Crews to review and discuss the planned activities at weekly construction meetings, prepare work authorizations and procurements in advance of need, check all parts/equipment deliveries for proper part/size/damage, etc before installation dates. ON-GOING Staff_PR_136 Attachment A Page 3 of 16 Project Monthly Report – May 2019 Little Falls Unit 4 Modernization – 20205045 Project Manager: Crystal Lewis Approved 2019 Budget: $ 3,480,000 Approved Lifetime Budget: $8,200,000 Accrued 2019 to Date (through Apr): $ 1,910,963 Accrued Life to Date (through Apr): $6,615,068 2019 Estimate at Complete: $ 3,480,000 Total Project Estimate at Complete: $8,200,000 Expected Transfer to Plant Date: Aug 2019 Expected Transfer to Plant Amount: $8,200,000 Table 1. At-a-glance overall status report (see risks and mitigation section for detail). Red = cost and schedule exceeds baseline and is non-recoverable; Yellow = currently overspent or currently behind schedule but recoverable to baseline end date and total cost; Green =meeting or exceeding the baseline expectations for cost or schedule. The scope remains fixed: Modernize the unit through replacement of turbine, generator, field poles, GSU, governor and control system. The budget for the project remains at $8.2M. Unit 4’s construction began Sept 2018, outage thru Aug 2019. Delay in Wicket Gate delivery. Table 2. Milestone status and planned, projected and actual completion dates Milestone Status/Performance Delivery of Generator June 2018 Complete, stored in Long Lake HED Unit 4 Drawing Duplication October 2018 Complete Unit 4 Outage Start 9/4/18 Outage in Progress GSU 2 Outage (w/U3 GOC) 6/3/19-6/28/19 Unit 4 Commissioning 8/5/19 – 8/23/19 Wicket gates - possible delay Accomplishments: • Drawing duplication complete. • Outage began for unit on 9/4, GOC in place thru 8/2019. • New stator halves ready at Little Falls. Paint repair of stator halves completed by GE (S&S Coatings) • Project Execution Plan signed Nov 2018, Schedule baseline 10/12/18 • Turbine & Generator bearings returned to Little Falls • All cables and wires installed, pulled into place and being terminated, • Line boring complete, field poles installed and wedged, stator halves in place pending ongoing splicing Upcoming Activities • Materials and equipment orders continue for unit install work, receiving new parts and materials • Continued progress in assembly, parts and pieces shipped off to vendors and arriving back at plant • Assembly of equipment and materials is occurring • Wicket gates in progress at Wagstaff, repairs of non-conformance issues with several gates currently in progress. Communication with Steering Committee and Engineering Team ongoing, potential project delays – extent unknown. • Hudson Bay to begin ducting insulation May 13, Concrete Cutters work on vaults as available • GE on site for stator roundness, shimming, splicing, and load testing 5/6 to 6/5 • SCADA PLC design on going, Bailey Retirement design in progress. Work for these to be completed under Unit 4 scope, not during outage but before end Dec 2019. Risks and Mitigation Strategies: • Issues with Wagstaff and quality of wicket gates and potential delays is continually being monitored to get final report and completion dates before identifying full extent of project delay. Upon final analysis of delay and impact to the project a revised schedule, request to modify the GOC, and commissioning dates will be communicated to internal and external stakeholders. Continued updates to Steering Committee are occurring. • Following feedback from crews, adjusted GSU commissioning in Unit 4 schedule to allow for more time between GSU 2 commissioning and Unit 4 commissioning. - COMPLETED • Continue to work with Engineers and Crews to review and discuss the planned activities at weekly construction meetings, prepare work authorizations and procurements in advance of need, check all parts/equipment deliveries for proper part/size/damage, etc before installation dates. ON-GOING Staff_PR_136 Attachment A Page 4 of 16 Project Monthly Report – April 2019 Little Falls Unit 4 Modernization – 20205045 Project Manager: Crystal Lewis Approved 2019 Budget: $ 3,480,000 Approved Lifetime Budget: $8,200,000 Accrued 2019 to Date (through Mar): $ 1,189,176 Accrued Life to Date (through Mar): $5,893,281 2019 Estimate at Complete: $ 3,480,000 Total Project Estimate at Complete: $8,200,000 Expected Transfer to Plant Date: Aug 2019 Expected Transfer to Plant Amount: $8,200,000 Table 1. At-a-glance overall status report (see risks and mitigation section for detail). Red = cost and schedule exceeds baseline and is non-recoverable; Yellow = currently overspent or currently behind schedule but recoverable to baseline end date and total cost; Green =meeting or exceeding the baseline expectations for cost or schedule. The scope remains fixed: Modernize the unit through replacement of turbine, generator, field poles, GSU, governor and control system. The budget for the project remains at $8.2M. Unit 4’s construction began Sept 2018, outage thru Aug 2019 Table 2. Milestone status and planned, projected and actual completion dates Milestone Status/Performance Delivery of Generator June 2018 Complete, stored in Long Lake HED Unit 4 Drawing Duplication October 2018 Complete Unit 4 Outage Start 9/4/18 Outage in Progress GSU 2 Outage (w/U3 GOC) 6/3/19-6/28/19 Unit 4 Commissioning 8/5/19 – 8/23/19 Accomplishments: • Drawing duplication complete. • Outage began for unit on 9/4, GOC in place thru 8/2019. • New stator halves ready at Little Falls. Paint repair of stator halves completed by GE (S&S Coatings) • Project Execution Plan signed Nov 2018, Schedule baseline 10/12/18 • Turbine & Generator bearings returned to Little Falls • All cables and wires installed, pulled into place and being terminated Upcoming Activities • Materials and equipment orders continue for unit install work, receiving new parts and materials • Continued progress in assembly, parts and pieces shipped off to vendors and arriving back at plant, line boring complete • Assembly of equipment and materials is occurring, Field Poles installed and wedged pending final completion after stator splicing • Wicket gates in progress at Wagstaff, issues with 4 gates currently under review and discussion with Steering Committee and Engineering Team, potential project delays – extent unknown • Hudson Bay to begin ducting insulation May 6, Concrete Cutters work on vaults as available • GE to be on site for stator roundness, shimming, splicing, and load testing 5/6 to 6/5 • SCADA PLC design on going, Bailey Retirement design in progress. Work for these to be completed under Unit 4 scope, not during outage but before end Dec 2019. Risks and Mitigation Strategies: • Following feedback from crews, adjusted GSU commissioning in Unit 4 schedule to allow for more time between GSU 2 commissioning and Unit 4 commissioning. - COMPLETED • Continue to work with Engineers and Crews to review and discuss the planned activities at weekly construction meetings, prepare work authorizations and procurements in advance of need, check all parts/equipment deliveries for proper part/size/damage, etc before installation dates. ON-GOING Staff_PR_136 Attachment A Page 5 of 16 Project Monthly Report – Mar 2019 Little Falls Unit 4 Modernization – 20205045 Project Manager: Crystal Lewis Approved 2019 Budget: $ 3,480,000 Approved Lifetime Budget: $8,200,000 Accrued 2019 to Date (through Feb): $ 835,862 Accrued Life to Date (through Feb): $5,539,968 2019 Estimate at Complete: $ 3,480,000 Total Project Estimate at Complete: $8,200,000 Expected Transfer to Plant Date: Aug 2019 Expected Transfer to Plant Amount: $8,200,000 Table 1. At-a-glance overall status report (see risks and mitigation section for detail). Red = cost and schedule exceeds baseline and is non-recoverable; Yellow = currently overspent or currently behind schedule but recoverable to baseline end date and total cost; Green =meeting or exceeding the baseline expectations for cost or schedule. The scope remains fixed: Modernize the unit through replacement of turbine, generator, field poles, GSU, governor and control system. The budget for the project remains at $8.2M. Unit 4’s construction began Sept 2018, outage thru Aug 2019 Table 2. Milestone status and planned, projected and actual completion dates Milestone Status/Performance Delivery of Generator June 2018 Complete, stored in Long Lake HED Unit 4 Drawing Duplication October 2018 Complete Unit 4 Outage Start 9/4/18 Outage in Progress GSU 2 Outage (w/U3 GOC) 6/3/19-6/28/19 Unit 4 Commissioning 8/5/19 – 8/23/19 Accomplishments: • Drawing duplication complete. • Outage began for unit on 9/4, GOC in place thru 8/2019. • New stator halves ready at Little Falls. Paint repair of stator halves completed by GE (S&S Coatings) • Project Execution Plan signed Nov 2018, Schedule baseline 10/12/18 • Turbine & Generator bearings returned to Little Falls • All cables and wires installed, pulled into place and being terminated Upcoming Activities • Materials and equipment orders continue for unit install work, receiving new parts and materials • Continued progress in assembly, parts and pieces shipped off to vendors and arriving back at plant, line boring in progress • Assembly of equipment and materials is occurring • Wicket gates in progress at Wagstaff, Hudson Bay to begin ducting insulation May 6, Concrete Cutters work on vaults as available • SCADA PLC design on going, Bailey Retirement design in progress. Work for these to be completed under Unit 4 scope, not during outage but before end Dec 2019. Risks and Mitigation Strategies: • Following feedback from crews, adjusted GSU commissioning in Unit 4 schedule to allow for more time between GSU 2 commissioning and Unit 4 commissioning. - COMPLETED • Continue to work with Engineers and Crews to review and discuss the planned activities at weekly construction meetings, prepare work authorizations and procurements in advance of need, check all parts/equipment deliveries for proper part/size/damage, etc before installation dates. ON-GOING Staff_PR_136 Attachment A Page 6 of 16 Project Monthly Report – Feb 2019 Little Falls Unit 4 Modernization – 20205045 Project Manager: Crystal Lewis Approved 2019 Budget: $ 3,480,000 Approved Lifetime Budget: $8,200,000 Accrued 2019 to Date (through Jan): $ 464,084 Accrued Life to Date (through Jan): $5,168,189 2019 Estimate at Complete: $ 3,480,000 Total Project Estimate at Complete: $8,200,000 Expected Transfer to Plant Date: Aug 2019 Expected Transfer to Plant Amount: $8,200,000 Table 1. At-a-glance overall status report (see risks and mitigation section for detail). Red = cost and schedule exceeds baseline and is non-recoverable; Yellow = currently overspent or currently behind schedule but recoverable to baseline end date and total cost; Green =meeting or exceeding the baseline expectations for cost or schedule. The scope remains fixed: Modernize the unit through replacement of turbine, generator, field poles, GSU, governor and control system. The budget for the project remains at $8.2M. Unit 4’s construction began Sept 2018, outage thru Aug 2019 Table 2. Milestone status and planned, projected and actual completion dates Milestone Status/Performance Delivery of Generator June 2018 Complete, stored in Long Lake HED Unit 4 Drawing Duplication October 2018 In progress Unit Outage Start 9/4/18 Outage in Progress SEL Generator Testing 9/4/18 – 9/20/18 Testing Complete Accomplishments: • Drawing duplication started. Mechanical package transmitted 10/24. Electrical & Controls packages transmitted. • Outage began for unit on 9/4, GOC in place thru 8/2019. • New stator halves arrived, uncrated by crews and stored in Long Lake HED. Paint repair pending by GE. • Project Execution Plan signed Nov 2018, Schedule baseline 10/12/18 • Stator halves removed, turbine removed, distributors and wicket gates removed, old cabling and wiring removed • Turbine & Generator bearings returned from vendor for rebabbitting. • 3000 kcm and 1000 kcm cables installed, all other cables pulled into place and being terminated • Paint repair of stator halves by GE to be completed by S&S Coatings • FAT’s for turbine bearings and field poles completed in January 2019 Upcoming Activities • Materials and equipment orders continue in anticipation of unit install work, receiving new parts and materials • Continued progress in assembly, parts and pieces shipped off to vendors and arriving back at plant • Assembly of equipment and materials is occurring Risks and Mitigation Strategies: • Following feedback from crews, adjusted GSU commissioning in Unit 4 schedule to allow for more time between GSU 2 commissioning and Unit 4 commissioning. - COMPLETED • Continue to work with Engineers and Crews to review and discuss the planned activities at weekly construction meetings, prepare work authorizations and procurements in advance of need, check all parts/equipment deliveries for proper part/size/damage, etc before installation dates. ON-GOING Staff_PR_136 Attachment A Page 7 of 16 Project Monthly Report – Jan 2019 Little Falls Unit 4 Modernization – 20205045 Project Manager: Crystal Lewis Approved 2018 Budget: $ 1,290,000 Approved Lifetime Budget: $8,200,000 Accrued 2018 to Date (through Dec): $ 1,243,252 Accrued Life to Date (through Dec): $4,785,331 2018 Estimate at Complete: $ 1,243,252 Total Project Estimate at Complete: $8,200,000 Expected Transfer to Plant Date: Aug 2019 Expected Transfer to Plant Amount: $8,200,000 Table 1. At-a-glance overall status report (see risks and mitigation section for detail). Red = cost and schedule exceeds baseline and is non-recoverable; Yellow = currently overspent or currently behind schedule but recoverable to baseline end date and total cost; Green =meeting or exceeding the baseline expectations for cost or schedule. The scope remains fixed: Modernize the unit through replacement of turbine, generator, field poles, GSU, governor and control system. The budget for the project remains at $8.2M. Unit 4’s construction began Sept 2018, outage thru Aug 2019 Table 2. Milestone status and planned, projected and actual completion dates Milestone Status/Performance Delivery of Generator June 2018 Complete, stored in Long Lake HED Unit 4 Drawing Duplication October 2018 In progress Unit Outage Start 9/4/18 Outage in Progress SEL Generator Testing 9/4/18 – 9/20/18 Testing Complete Accomplishments: • Drawing duplication started. Mechanical package transmitted 10/24. Electrical & Controls packages transmitted. • Outage began for unit on 9/4, GOC in place thru 8/2019. • New stator halves arrived, uncrated by crews and stored in Long Lake HED. Paint repair pending by GE. • Project Execution Plan signed Nov 2018, Schedule baseline 10/12/18 • Stator halves removed, turbine removed, distributors and wicket gates removed, old cabling and wiring removed • Turbine & Generator bearings shipped to vendor for rebabbitting. • 3000 kcm and 1000 kcm cables installed, all other cables pulled into place Upcoming Activities • Paint repair of stator halves by GE to be completed by S&S Coatings beginning Jan 14 • Materials and equipment orders continue in anticipation of unit install work, receiving new parts and materials • Continued progress in disassembly, parts and pieces shipped off to vendors • FAT’s for turbine bearings and field poles to occur in January 2019 • Assembly of some equipment and materials is occurring Risks and Mitigation Strategies: • Following feedback from crews, adjusted GSU commissioning in Unit 4 schedule to allow for more time between GSU 2 commissioning and Unit 4 commissioning. - COMPLETED • Continue to work with Engineers and Crews to review and discuss the planned activities at weekly construction meetings, prepare work authorizations and procurements in advance of need, check all parts/equipment deliveries for proper part/size/damage, etc before installation dates. ON-GOING Staff_PR_136 Attachment A Page 8 of 16 Project Monthly Report – Dec 2018 Little Falls Unit 4 Modernization – 20205045 Project Manager: Crystal Lewis Approved 2018 Budget: $ 900,000 Approved Lifetime Budget: $8,200,000 Accrued 2018 to Date (through Nov): $ 830,089 Accrued Life to Date (through Nov): $4,290,943 2018 Estimate at Complete: $ 1,330,000 Total Project Estimate at Complete: $8,200,000 Expected Transfer to Plant Date: Aug 2019 Expected Transfer to Plant Amount: $8,200,000 Table 1. At-a-glance overall status report (see risks and mitigation section for detail). Red = cost and schedule exceeds baseline and is non-recoverable; Yellow = currently overspent or currently behind schedule but recoverable to baseline end date and total cost; Green =meeting or exceeding the baseline expectations for cost or schedule. The scope remains fixed: Modernize the unit through replacement of turbine, generator, field poles, GSU, governor and control system. The budget for the project remains at $8.2M. Project was under budget due to progress payments on turbine bumped into 2017 Unit 4’s construction began Sept 2018, outage thru Aug 2019 Table 2. Milestone status and planned, projected and actual completion dates Milestone Status/Performance Delivery of Generator June 2018 Complete, stored in Long Lake HED Unit 4 Drawing Duplication October 2018 In progress Unit Outage Start 9/4/18 Outage in Progress SEL Generator Testing 9/4/18 – 9/20/18 Testing Complete Accomplishments: • Drawing duplication started. Mechanical package transmitted 10/24. Electrical & Controls packages transmitted. • Outage began for unit on 9/4, GOC in place thru 8/2019. • New stator halves arrived, uncrated by crews and stored in Long Lake HED. Paint repair pending by GE. • Project Execution Plan signed Nov 2018, Schedule baseline 10/12/18 • Stator halves removed, turbine removed, distributors and wicket gates removed, old cabling and wiring removed • Turbine & Generator bearings shipped to vendor for rebabbitting. • 3000 kcm and 1000 kcm cables installed Upcoming Activities • Paint repair of stator halves by GE to be completed by S&S Coatings • Materials and equipment orders continue in anticipation of unit install work • Continued progress in disassembly, parts and pieces shipped off to vendors • FAT’s for turbine bearings and field poles to occur in January 2019 • Assembly of some equipment and materials is occurring Risks and Mitigation Strategies: • Following feedback from crews, adjusted GSU commissioning in Unit 4 schedule to allow for more time between GSU 2 commissioning and Unit 4 commissioning. - COMPLETED • Continue to work with Engineers and Crews to review and discuss the planned activities at weekly construction meetings, prepare work authorizations and procurements in advance of need, check all parts/equipment deliveries for proper part/size/damage, etc before installation dates. ON-GOING Staff_PR_136 Attachment A Page 9 of 16 Project Monthly Report – Nov 2018 Little Falls Unit 4 Modernization – 20205045 Project Manager: Crystal Lewis Approved 2018 Budget: $ 900,000 Approved Lifetime Budget: $8,200,000 Accrued 2018 to Date (through Oct): $ 335,630 Accrued Life to Date (through Oct): $3,796,484 2018 Estimate at Complete: $ 900,000 Total Project Estimate at Complete: $8,200,000 Expected Transfer to Plant Date: Aug 2019 Expected Transfer to Plant Amount: $8,200,000 Table 1. At-a-glance overall status report (see risks and mitigation section for detail). Red = cost and schedule exceeds baseline and is non-recoverable; Yellow = currently overspent or currently behind schedule but recoverable to baseline end date and total cost; Green =meeting or exceeding the baseline expectations for cost or schedule. The scope remains fixed: Modernize the unit through replacement of turbine, generator, field poles, GSU, governor and control system. The budget for the project remains at $8.2M. Project was under budget due to progress payments on turbine bumped into 2017 Unit 4’s construction began Sept 2018 Table 2. Milestone status and planned, projected and actual completion dates Milestone Status/Performance Delivery of Generator June 2018 Complete, stored in Long Lake HED Unit 4 Drawing Duplication October 2018 In progress Unit Outage Start 9/4/18 Outage in Progress SEL Generator Testing 9/4/18 – 9/20/18 Testing Complete Accomplishments: • Drawing duplication started. Mechanical package transmitted 10/24. Electrical package to transmit mid Nov • Outage began for unit on 9/4, GOC in place thru 8/2019. • New stator halves arrived, uncrated by crews and stored in Long Lake HED. Paint repair pending by GE. • Unit 4 project schedule completed with team, issued 10-12 • AUS performed diving to seal headgates on 9/24 • Stator halves removed, turbine removed, distributors and wicket gates removed, old cabling and wiring removed • Turbine bearings shipped to vendor for rebabbitting – almost ready to return. Generator bearings shipped. • 3000 kcm and 1000 kcm cables installed Upcoming Activities • Continued drawing duplication with Cirrus Design. Electrical package with Drafting, Controls in review and to transmit after Thanksgiving • Materials and equipment orders continue in anticipation of unit work • Continued progress in disassembly, parts and pieces to ship off to vendors • PEP complete – final signatures in progress Risks and Mitigation Strategies: • Following feedback from crews, adjusted GSU commissioning in Unit 4 schedule to allow for more time between GSU 2 commissioning and Unit 4 commissioning. • Continue to work with Engineers and Crews to review and discuss the planned activities at weekly construction meetings, prepare work authorizations and procurements in advance of need, check all parts/equipment deliveries for proper part/size/damage, etc before installation dates. ON-GOING Staff_PR_136 Attachment A Page 10 of 16 Project Monthly Report – Oct 2018 Little Falls Unit 4 Modernization – 20205045 Project Manager: Crystal Lewis Approved 2018 Budget: $ 900,000 Approved Lifetime Budget: $8,200,000 Accrued 2018 to Date (through Sept): $ 36,375 Accrued Life to Date (through Sept): $3,624,824 2018 Estimate at Complete: $ 900,000 Total Project Estimate at Complete: $8,200,000 Expected Transfer to Plant Date: Aug 2019 Expected Transfer to Plant Amount: $8,200,000 Table 1. At-a-glance overall status report (see risks and mitigation section for detail). Red = cost and schedule exceeds baseline and is non-recoverable; Yellow = currently overspent or currently behind schedule but recoverable to baseline end date and total cost; Green =meeting or exceeding the baseline expectations for cost or schedule. The scope remains fixed: Modernize the unit through replacement of turbine, generator, field poles, GSU, governor and control system. The budget for the project remains at $8.2M. Project was under budget due to progress payments on turbine bumped into 2017 Unit 4’s construction began Sept 2018 Table 2. Milestone status and planned, projected and actual completion dates Milestone Status/Performance Delivery of Generator June 2018 Complete, stored in Long Lake HED Unit 4 Drawing Duplication October 2018 In progress Unit Outage Start 9/4/18 Outage in Progress SEL Generator Testing 9/4/18 – 9/20/18 Testing Complete Accomplishments: • Drawing duplication started • Outage began for unit on 9/4, GOC in place thru 8/2019. • SEL destructive testing completed • Concrete cutting completed 8/14 for U3 oil tank relocation • New stator halves arrived, uncrated by crews and stored in Long Lake HED • AUS performed diving to seal headgates on 9/24 • Stator top half removed, turbine removed, distributors and wicket gates removed old cabling and wiring • Turbine bearings shipped to vendor for rebabbitting Upcoming Activities • Continued drawing duplication with Cirrus Design. Electrical/Mechanical packages transmit by end Oct, Controls end Nov • Materials and equipment orders continue in anticipation of unit work • Continued work on Unit 4 project schedule with team • Continued progress in disassembly, parts and pieces to ship off to vendors • New 1500 mcm cables to be installed Risks and Mitigation Strategies: • Following feedback from crews, adjusted GSU commissioning in Unit 4 schedule to allow for more time between GSU 2 commissioning and Unit 4 commissioning. • Continue to work with Engineers and Crews to review and discuss the planned activities at weekly construction meetings, prepare work authorizations and procurements in advance of need, check all parts/equipment deliveries for proper part/size/damage, etc before installation dates. ON-GOING Staff_PR_136 Attachment A Page 11 of 16 Project Monthly Report – Sept 2018 Little Falls Unit 4 Modernization – 20205045 Project Manager: Crystal Lewis Approved 2018 Budget: $1,400,000 Approved Lifetime Budget: $8,200,000 Accrued 2018 to Date (through Aug): ($138,352) Accrued Life to Date (through Aug): $3,322,502 2018 Estimate at Complete: $1,400,000 Total Project Estimate at Complete: $8,200,000 Expected Transfer to Plant Date: Aug 2019 Expected Transfer to Plant Amount: $8,200,000 Table 1. At-a-glance overall status report (see risks and mitigation section for detail). Red = cost and schedule exceeds baseline and is non-recoverable; Yellow = currently overspent or currently behind schedule but recoverable to baseline end date and total cost; Green =meeting or exceeding the baseline expectations for cost or schedule. The scope remains fixed: Modernize the unit through replacement of turbine, generator, field poles, GSU, governor and control system. The budget for the project remains at $8.2M. Project was under budget due to progress payments on turbine bumped into 2017 Unit 4’s construction began Sept 2018 Table 2. Milestone status and planned, projected and actual completion dates Milestone Status/Performance Delivery of Generator June 2018 Complete, stored in Long Lake HED Unit 4 Drawing Duplication October 2018 In progress Unit Outage Start 9/4/18 Outage in Progress SEL Generator Testing 9/4/18 – 9/20/18 Outage/Testing in Progress Accomplishments: • Drawing duplication started • Outage began for unit on 9/4, GOC in place thru 8/2019. • SEL on site 9/6 to review set up, verify points, and readiness, testing 9/10-9/13 and 9/17-9/20 • Concrete cutting completed 8/14 for U3 oil tank relocation • Stator halves arrived, uncrated by crews and stored in Long Lake HED Upcoming Activities • Continued drawing duplication with Cirrus Design • Materials and equipment orders continue in anticipation of unit work • AUS to perform diving to seal headgates on 9/24 • Continued work on Unit 4 project schedule with team Risks and Mitigation Strategies: • Following feedback from crews, adjusted GSU commissioning in Unit 4 schedule to allow for more time between GSU 2 commissioning and Unit 4 commissioning. • Continue to work with Engineers and Crews to review and discuss the planned activities at weekly construction meetings, prepare work authorizations and procurements in advance of need, check all parts/equipment deliveries for proper part/size/damage, etc before installation dates. ON-GOING Staff_PR_136 Attachment A Page 12 of 16 Project Monthly Report – August 2018 Little Falls Unit 4 Modernization – 20205045 Project Manager: Crystal Lewis Approved 2018 Budget: $1,400,000 Approved Lifetime Budget: $8,200,000 Accrued 2018 to Date (through July): ($521,628) Accrued Life to Date (through July): $2,939,226 2018 Estimate at Complete: $1,400,000 Total Project Estimate at Complete: $8,200,000 Expected Transfer to Plant Date: Aug 2019 Expected Transfer to Plant Amount: $8,200,000 Table 1. At-a-glance overall status report (see risks and mitigation section for detail). Red = cost and schedule exceeds baseline and is non-recoverable; Yellow = currently overspent or currently behind schedule but recoverable to baseline end date and total cost; Green =meeting or exceeding the baseline expectations for cost or schedule. The scope remains fixed: Modernize the unit through replacement of turbine, generator, field poles, GSU, governor and control system. The budget for the project remains at $7.5M. Project was under budget due to progress payments on turbine bumped into 2017 Unit 4’s construction will begin Sept 2018 Table 2. Milestone status and planned, projected and actual completion dates Milestone Status/Performance Delivery of Generator June 2018 Complete, store in Long Lake HED Unit 4 Drawing Duplication August 2018 On Track – in progress Unit Outage Start 9/4/18 On Track – GOC in place SEL Generator Testing 9/4/18 – 9/20/18 On Track – GOC in place Accomplishments: • Drawing duplication started • Visited SEL to see test set up for generator testing, SEL met with Team on 8/1 to discuss testing process, safety and logistics • Stator halves arrived, uncrated by crews and stored in Long Lake HED Upcoming Activities • Continued drawing duplication with Cirrus Design • SEL to visit site on 9/6 to review set up, verify points, and readiness • Materials and equipment orders continue in anticipation of unit work • Concrete cutting to occur 8/14 & 8/15 in preparation for U3 oil tank relocation before unit outage, Unit 3 GOC in place • Outage for unit on 9/4, GOC in place. • AUS to perform diving to seal headgates on 9/24 Risks and Mitigation Strategies: • Following feedback from crews, adjusted GSU commissioning in Unit 4 schedule to allow for more time between GSU 2 commissioning and Unit 4 commissioning. • Continue to work with Engineers and Crews to review and discuss the planned activities at weekly construction meetings, prepare work authorizations and procurements in advance of need, check all parts/equipment deliveries for proper part/size/damage, etc before installation dates. ON-GOING Staff_PR_136 Attachment A Page 13 of 16 Project Monthly Report – July 2018 Little Falls Unit 4 Modernization – 20205045 Project Manager: Crystal Lewis Approved 2018 Budget: $1,400,000 Approved Lifetime Budget: $8,000,000 Accrued 2018 to Date (through June): ($645,432) Accrued Life to Date (through June): $2,848,078 2018 Estimate at Complete: $1,500,000 Total Project Estimate at Complete: $8,000,000 Expected Transfer to Plant Date: Aug 2019 Expected Transfer to Plant Amount: $8,000,000 Table 1. At-a-glance overall status report (see risks and mitigation section for detail). Red = cost and schedule exceeds baseline and is non-recoverable; Yellow = currently overspent or currently behind schedule but recoverable to baseline end date and total cost; Green =meeting or exceeding the baseline expectations for cost or schedule. The scope remains fixed: Modernize the unit through replacement of turbine, generator, field poles, GSU, governor and control system. The budget for the project remains at $7.5M. Project was under budget due to progress payments on turbine bumped into 2017 Unit 4’s construction will begin Sept 2018 Table 2. Milestone status and planned, projected and actual completion dates Milestone Status/Performance Delivery of Generator June 2018 Complete, store in Long Lake HED Unit 4 Drawing Duplication August 2018 On Track – in progress Unit Outage Start 9/4/18 On Track – GOC in place SEL Generator Testing 9/4/18 – 9/21/18 On Track Accomplishments: • Drawing duplication started • Visited SEL to see test set up for generator testing • Stator halves arrived, uncrated by crews and stored in Long Lake HED Upcoming Activities • Continued drawing duplication with Cirrus Design • SEL continues to prepare for Unit 4 destructive testing, meeting on 8/1 with team at Little Falls to discuss testing, process, safety • Materials and equipment orders continue in anticipation of unit work • Concrete cutting to occur in preparation for oil tank relocation before unit outage • Outage for unit on 9/4, GOC in place. • Diving anticipated to seal headgates following completion of SEL testing Risks and Mitigation Strategies: • Following feedback from crews, considering adjusting GSU commissioning in Unit 4 schedule to allow for more time between GSU 2 commissioning and Unit 4 commissioning. • Continue to work with Engineers and Crews to review and discuss the planned activities at weekly construction meetings, prepare work authorizations and procurements in advance of need, check all parts/equipment deliveries for proper part/size/damage, etc before installation dates. ON-GOING Staff_PR_136 Attachment A Page 14 of 16 Project Monthly Report – June 2018 Little Falls Unit 4 Modernization – 20205045 Project Manager: Crystal Lewis Approved 2018 Budget: $1,400,000 Approved Lifetime Budget: $8,000,000 Accrued 2018 to Date (through May): ($664,627) Accrued Life to Date (through May): $2,796,227 2018 Estimate at Complete: $1,500,000 Total Project Estimate at Complete: $8,000,000 Expected Transfer to Plant Date: Aug 2019 Expected Transfer to Plant Amount: $8,000,000 Table 1. At-a-glance overall status report (see risks and mitigation section for detail). Red = cost and schedule exceeds baseline and is non-recoverable; Yellow = currently overspent or currently behind schedule but recoverable to baseline end date and total cost; Green =meeting or exceeding the baseline expectations for cost or schedule. The scope remains fixed: Modernize the unit through replacement of turbine, generator, field poles, GSU, governor and control system. The budget for the project remains at $7.5M. Project was under budget due to progress payments on turbine bumped into 2017 Unit 4’s construction will begin Sept 2018 Table 2. Milestone status and planned, projected and actual completion dates Milestone Status/Performance Delivery of Generator June 2018 In Progress Unit 4 Drawing Duplication August 2018 On Track Unit Outage Start 9/4/18 On Track SEL Generator Testing 9/4/18 – 9/21/18 On Track Accomplishments: • Drawing duplication started • Visited SEL to see test set up for generator testing Upcoming Activities • Continued drawing duplication • Stator Halves arrived in Tacoma 6/6, anticipate delivery to Rhodes for unloading/storage week 6/11 • Avista crews to uncrate stator halves and store inside Long Lake plant upon removal of bulkheads • SEL continues to prepare for Unit 4 destructive testing Risks and Mitigation Strategies: • Following feedback from crews, considering adjusting GSU commissioning in Unit 4 schedule to allow for more time between GSU commissioning and Unit 4 commissioning. Staff_PR_136 Attachment A Page 15 of 16 Project Monthly Report – May 2018 Little Falls Unit 4 Modernization – 20205045 Project Manager: Crystal Lewis Approved 2018 Budget: $1,400,000 Approved Lifetime Budget: $8,000,000 Accrued 2018 to Date (through Apr): ($743,989) Accrued Life to Date (through Apr): $2,716,859 2018 Estimate at Complete: $1,500,000 Total Project Estimate at Complete: $8,000,000 Expected Transfer to Plant Date: Aug 2019 Expected Transfer to Plant Amount: $8,000,000 Table 1. At-a-glance overall status report (see risks and mitigation section for detail). Red = cost and schedule exceeds baseline and is non-recoverable; Yellow = currently overspent or currently behind schedule but recoverable to baseline end date and total cost; Green =meeting or exceeding the baseline expectations for cost or schedule. The scope remains fixed: Modernize the unit through replacement of turbine, generator, field poles, governor and control system. The budget for the project remains at $7.5M. Project was under budget due to progress payments on turbine bumped into 2017 Unit 4’s construction is delayed until 2018. This has been approved by the project steering committee. Table 2. Milestone status and planned, projected and actual completion dates Milestone Status/Performance Delivery of Generator June 2018 On Track Unit 4 Drawing Duplication August 2018 On Track Unit Outage Start September 2018 On Track SEL Generator Testing 9/4/18 – 9/21/18 On Track Accomplishments: • Drawing duplication started • Visited SEL to see test set up for generator testing Upcoming Activities • Continued drawing duplication • Risks and Mitigation Strategies: • Staff_PR_136 Attachment A Page 16 of 16