20240909IPC to Staff 94(e) - Attachment 6 - HCPR190001 BOP Commissioning HCPR_AUTOSPILL_GATE_3_COMMISSIONOING.pdf

SPILLGATE 3 TESTING
1. 1\0 CHECKOUT 480V OFF
2. SPILLGATE #3 IN OFF POSITION
3. REMOVE LOTO
4. POWER 480VAC
5. PUT SPILLGATE #3 IN MANUAL
6. RAISE SPILLGATE WITH MANUAL CONTROL
7. VERIFY ENCODER ROTATION
8. STOP SPILLGATE RAISE
9. LOWER SPILLGATE WITH MANUAL CONTROL
10.STOP SPILLGATE WHEN CORRECT SLACK IS ACHIEVED
11.ZERO DRUM ENCODER, THIS IS OUR STOP.
12.VERIFY GATE IS UNAVAILIBLE AFTER LOWERING IN MANUAL
13.RAISE SPILLGATE WITH MANUAL CONTROLTO 1 FOOT
14.SWITCH CONTROL TO AUTO
15.LOWER SPILLGATE WITH AUTO CONTROL TO CLOSED
16.VERIFY GATE ENCODER OF 0 POSITION
17.VERIFY DRUM ENCODER OF 0 POSITION
18.VERIFY ENCODERS STOP SPILLGATE NOT LOWER LIMIT
19.VERIFY PROPER SLACK
20.RAISE SPILLGATE WITH SETPOINT
211OWER WITH SETPOINT
22.VERIFY LOOKUP TABLE IS CORRECT FROM LAST SPILLGATE TEST

AUTOSPILL TESTING
1. WIRE TESTING RELAY'S FOR 1 UNITS
2. WIRE PROCESS CALIBRATOR FOR 1 UNITS
3. VERIFY CORRECT CONTACTS ARE USED
4. TEST 1 SETUP —VERIFY SIREN WORKS CORRECTLY
a. MS RELAY HIGH
b. 94G RELAY LOW
c. UNIT TRIP RELAY LOW
d. UNIT FLOW AT 12 mA, 5077 CFS
5. TEST 1-UNIT TRIP
a. UNIT TRIP RELAY FROM LOW TO HIGH
b. 94G RELAY LOW
c. MS RELAY FROM HIGH TO LOW
d. VERIFY CFS MOVES TO 5077
e. VERIFY GATE OPENS TO CORRECT SETPOINT— 3 FT
6. TEST 2 SETUP
a. MS RELAY HIGH
b. 94G RELAY LOW
c. UNIT TRIP RELAY LOW
d. UNIT FLOW AT 12mA, 5077 CFS
7. TEST 2- 94G — UNWIRE SSI ENCODER
a. MS RELAY HIGH
b. 94G RELAY FROM LOW TO HIGH
c. UNIT TRIP RELAY LOW
d. VERIFY CFS MOVES MINUS SNL— 3676 — 1.8 FT
e. VERIFY GATE SETPOINT - 3676
f. UNIT TRIP RELAY MOVE LOW TO HIGH
g. VERIFY CFS SNL
h. VERIFY GATE SETPOINT OPENING — 3 FT
i. REWIRE SSI ENCODER
8. TEST 3 SETUP — UNPLUG DRUM ENCODER
a. MS RELAY HIGH
b. 94G RELAY LOW
c. UNIT TRIP RELAY LOW

d. UNIT FLOW AT 12mA, 5077 CFS
9. TEST 3 — 94G
a. MS RELAY HIGH
b. 94G RELAY MOVE LOW TO HIGH
c. UNIT TRIP RELAY LOW
d. VERIFY CFS MOVES MINUS SNL - 3680
e. DO NOT LET GATE GET TO SETPOINT
f. UNIT TRIP RELAY MOVE FROM LOW TO HIGH
g. MS RELAY MOVE FROM HIGH TO LOW
h. VERIFY CFS MOVES SNL - 5080
i. VERIFY GATE SETPOINT OPENING — 3 FT
j. PLUG DRUM ENCODER BACK IN
10.TEST 4 SETUP
a. MS RELAY HIGH
b. 94G RELAY LOW
c. UNIT TRIP RELAY LOW
d. UNIT CFS 6.2 mA, 1400 CFS
11.TEST 4 — STARTUP TRIP
a. MS RELAY HIGH
b. 94G RELAY LOW
c. UNIT TRIP RELAY MOVE FROM LOW TO HIGH
d. MS RELAY MOVE FORM HIGH TO LOW
e. VERIFY CFS MOVE — 1400 CFS
f. VERIFY GATE OPENING - .82 FT
12.TEST 5 — EMERGENCY SPILLGATE RAISE
a. SELECT SPILLGATE 3 ON CONTROL PANEL
b. VERIFY CORRECT RELAY IS ENERGIZED IN DIESEL
c. OPEN 480VAC DISCONNECT ON SPILLGATE 1
d. OPEN 480VAC DISCONNECT ON SPILLGATE 2
e. PLACE SPILLGATE 3 IN THE OFF POSITION
f. JUMP HHX1 RELAY
g. VERIFY SIREN STARTS
h. VERIFY SPILLGATE 3 RAISES
i. VERIFY SPILLGATE 3 SETPOINT UPDATES
j. VERIFY GATE TIMES OPEN FOR 2 MINUTES

EMS CHECKOUT
1. VERIFY SPILLGATE ALARMS
2. VERIFY SETPOINT CONTROL RAISE
3. VERIFY SETPOINT CONTROL LOWER
DEREK VANDERMEER