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HomeMy WebLinkAboutI202101 LOC Response EXECUTIVE OFFICES INTERMOUNTAIN GAS COMPANY 555 SOUTH COLE ROAD-P.O.BOX 7608• BOISE,IDAHO 83707• (208)377-6000• FAX:377-6097 February 18,2021 Mr.Darrin Ulmer,Programs Manager Idaho Public Utility Commission PO Box 83720 Boise,ID 83720-0074 Subject:Response to Area of Concern dated January 26,2021 (Report#I202101) Dear Mr.Ulmer, This letter is intended to address one area of concern stemming from a January 25,2021 on-site construction inspection of the 318-57FS-123 project located at 605 North 7t'Street,Parma,Idaho in Intermountain Gas Company's(IGC)Nampa District. Specifically,we are addressing how we plan to bring the area of concern into full compliance. AREA OF CONCERN 1. 49 CFR§192.605(a)(1)General. Each operator shall prepare and follow for each pipeline, a manual of written procedures for conducting operations and maintenance activities and for emergency response. For transmission lines, the manual must also include procedures for handling abnormal operations. This manual must be reviewed and updated by the operator at intervals not exceeding 15 months, but at least once each calendar year. This manual must be prepared before operations of a pipeline system commence.Appropriate parts of the manual must be kept at locations where operations and maintenance activities are conducted. Finding: During the inspection it was noted that the DAS-CO welding crew employed by IGC,when asked about preheating prior to welding,did not have a operational and calibrated infrared pyrometer to check the preheat temperature at the weld groove and weld area as required by IGC Operations and Maintenance Manual procedure 4106.1 (1.16.1). This area of concern has been a previous issue brought to your company's attention. Intermountain Gas Resgonse IGC acknowledges the Das-co of Idaho crew working at 605 North 7th Street in Parma on January 25,2021 had an infrared pyrometer with an expired calibration date. Das-co was performing an in-service weld using Welding Procedure Specification(WPS)6A which does not require preheat. (See Figure 1.) Step 1.15. of IGC standard operating procedure 4106 —Welding General Standards states, "Preheating shall be in accordance with the WPS;"therefore, step 1.16.1. was not required for this in-service weld. To immediately address this area of concern,a Critical—Compliance Message has been resent to MDU Utilities Group personnel and Contractors from the Director, Operations Services. (See Figure 2.) To determine the root cause of the area of concern and what additional remedial action is required, IGC is performing a comprehensive review of current construction inspection practices, Quality Control inspection practices, and Contractor equipment calibration tracking practices. IGC will respond in writing by May 28, 2021 with the results of this review and a schedule of the required remedial action(s). EXECUTIVE OFFICES INTERMOUNTAIN GAS COMPANY 555 SOUTH COLE ROAD•P.O.BOX 7608• BOISE,IDAHO 83707• (208)377-6000• FAX:377-6097 Please contact Josh Sanders at(701)222-7773 with questions or comments. Respectfully Submitted, Pat Darras Vice President,Engineering&Operations Services Intermountain Gas Company EXECUTIVE OFFICES INTERMOUNTAIN GAS COMPANY 555 SOUTH COLE ROAD-P.O.BOX 7608• BOISE,IDAHO 83707• (208)377-6000• FAX:377-6097 Figure 1 Welding Procedure Specifications 6A EWi WELDING PROCEDURE SPECIFICATION NO.: WPS OA REVISION 4 DATE August 21.2012 STANDARD- API 1104 20'"Edrbon Appendix B SUPPORTING PROCEDURE QUALIFICATION NO.(s). 6A POR REVISION 4 WELDING PROCESS AND TECHNIQUE WELDING PROCESS Manual SMAW WELDING CURRENT AND POLARITY Drect Current Reverse Polarity(DCRP) VOLTS.CURRENT AND TRAVEL SPEED RANGES Table 1 MINIMUM REQUIRED HEAT INPUT Table 1 SHIELD GAS AND FLOW RATE NIA WELDING POSITION AY Posrnons WELDING PROGRESSION Vertical-up WELDING SEQUENCE Figure 1 TIME BETWEEN PASSES ImaxlnlUM)- 10 minutes TECHNIQUE(strtngerrvreave) Either NUMBER OF PASSES(srngiatmule) Mu1u-pass(as required) INITUILRNTERPASS CLEANING- Power Brushing or Grinding as Required PROCEDURE THERMAL SEVERITY LEVEL See Pages 3 and 4 for Procedure Appleabrlrty BASE MATERIAL PIPESLEEVE GRADE All Pipe Grades Assuming Msx rnum Allowable CE A is not Exceeded-See Pages 3_and 4 for Procedure Appkcabwty, PIPErSLEEVE MATERIAL CEmv See Pages 3 and 4'or Procedure Appl"b.Lty PIPE DIAMETER All Diameters PIPE WALL THICKNESS AN Wall Thicknesses Provided that Appropriate Wall Thickness Group is Selected-See Pages 3 and 4 lior Procedure App6catx1ity 1111 Bumthrough risk shall oe evaluated if the pipe war is<025-m (E.4•mm I FILLER MATERIAL AWS CLASSIFICATION. E7018 ELECTRODE DIAMETER 3132-m to 118-rn. (2 4-mm to 3.2-mm) FILLER METAL GROUP. 3 AWS SPECIFICATION AS S PREHEAT AND POST WELD HEAT TREATMENT PREHEAT TEMPERATURE(mmenuml None POST WELD HEAT TREATMENT TEMPERATURE AND TIME. None 12) 150OF I004C)A required'or moisture removal only JOMT PREPARATION AND CLAMPING JOINT TYPE Fillet Weld and Sod*-Seam Groove Weld IFpure 1)or Branch Connection BACKING III6-m (1 6-mm)x 314-m (19-mm)Mdd SMel for Side-Seam Groove Weld TYPE OF LINE-UP CLAMP External(as required) REMOVAL OF LINE-UP CLAMP After Srde-Seam Tacks are Completed '%?S 6A-Page 1 of 6 EXECUTIVE OFFICES INTERMOUNTAIN GAS COMPANY 555 SOUTH COLE ROAD-P.O.BOX 7608• BOISE,IDAHO 83707• (208)377-6000• FAX:377-6097 Figure 2 MDUG Critical—Compliance Message CRITICAL - Compliance Message Compliance Department-Ubliry Group The following Compliance Message was previously sent to MDUG personnel and Contractors in 2020.A recent field inspection indicated that measures have not been taken in all areas of MDUG's service territory to adequately review and follow company specific heat fusion and welding preheat standards.The severity of this Compliance Message has been upgraded to CRITICAL.Please review with all affected personnel. Subject:PLASTIC JOINING AND WELDING PROCEDURES Description:A Utilities Group Contractor recently failed to check the heating tool surface temperature priorto making a butt fusion.A second Utilities Group Contractor failed to check the pre-heat temperature at the weld groove and/or weld area.This compliance message is intended to raise awareness of heat fusion and welding preheat guidelines. Action Required:Review and follow your company specific heat fusion and welding preheat guidelines. CNG IGC MDU/GPNG CP 607-PE Main and Service 4027-Plastic Qualifications and Joinna Gas Distribution Standards Construction Pyrometers are the preferred method to assure Pyrometers are the preferred method to assure Before fusing for the day,check the proper heating tool face temperature. proper heating tool face temperature. actual surface temperature of the "Temperature sticks"are acceptable if used in heater plate or adapter surface with an accordance with manufacturer accurate pyrometer. recommendations and it within their shelf life. When using temperature sticks,take precautions to prevent tool face contamination. CNG 760-Welding Standards 4106-Weldina General Standards 1229-Weldina General Standards CNG welding procedure specifications Preheat temperature shall be checked with a contact 1230-In-Service Welding Procedure that require preheat include the pyrometer or infrared pyrometer at the weld groove Preheat temperature shall be checked with a phrase"or wane to the touch"and and weld area. contact pyrometer or infrared pyrometer at the therefore do not require a pyrometer weld groove and weld area. or temperature sticks. Please ensure that a calibrated pyrometer with current calibration records is used for heat fusion and welding preheat applications where required per company procedures. Temperature Sticks may only be used where permitted. MDU Utilities Group integrated plastic joining and welding procedures are tentatively slated for implementation in 2021. L1""�rr�uuarnn