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HomeMy WebLinkAbout20240731IPC to Staff 20 - PPTX Attachements Combined.pdf WESTERN FOUND SEVERAL STRUCTURES • WHERE THE ARM SADDLE DID NOT ALIGN WITH THE N FACE OF THE POLE SEE THEIR CHALK NOTE cr � . IDAHO . �. � r = O � > .. ' •' - :0 RP UT 2022 WESTERN 0 ' Wca � W j I. j f THIS SHOWS THE SADDLE j MISALIGNMENT WE ARE ENCOUNTERING WITH SOME z.,F. OF THE TANGENT STRUCTURES The arrow shows where the face plate should be not canted around to the side i I Where to begin. Lets go with the structure issues we have encountered with the tangent xarms. From the very first tangent we've had major issues getting the xarms to fit into the saddle and pin in place.The pole saddle mounting holes were not only too low to allow us to insert the bolt but the holes had been drilled too small to allow the bolts to fit.After struggling with three different structures and checking additional structures in the yard we had Western Structure come out to the site to come up with a solution for the issues. I won't go into all of the details just that we came up with field drilling new xarm mounting holes 2" above the existing holes.Western has had a crew onsite redrilling all affected structures,addressed all saddle alignment issues and provided a smaller diameter bolt(7/8")to use as needed to facilitate structure constructability.Other issues such as the one depicted above show that Western Structure has a lot of issues with quality control at their plant. Holes drilled too small and in the wrong place shouldn't have made it to the job site. ,4t4 Rmaat?h" C" , r, `, y s` w THE Problem with the tangent iz structure is the xarm mounting , saddle is that the hole was not only too small to fit the 1" bolts _ but also was drilled too low for the xarm to pin when resting on NEW XARM - the saddle. The solution : drill HOLE �� �— n EXISTING HOLE µ, new xarm holes up 2 inches ` - ,. from the existing holes to allow W--Z ' . - - .,.,,�, �y�r. f the saddle some leeway when =` pinning the arm -'i �rMap- N O N Ql e--I ABOVETHE DRILLER VALLEYOVE RYE Lu �: LINE 423 REBUILD Nothing like a skiff of snow ' to remind you that winter is not far off. This structure is up on the Haas property. A 0 PROBST moved back to the Haas property the 23,d. The structures should be complete by early next week. X-arms are still an issue with one having not only the misaligned through sleeves but also had the insulator vangs misaligned. Ongoing concerns with Western Structures quality control. The drill contractor has completed all of the hole excavations and has left the project.The anchor, ground rod and spotting crew should finish up next week as well. Weather permitting Probst will start flying structures into the difficult locations Nov 13t". Lets hope the weather holds as we have a lot of work yet to do. ,4t4 Raa 94?))r" F4r ALI"i f Y « = hY IL A4 04 1 'J lb � r r . i " - - lei _ 'THEANCHO`R TEST,ER'�GET•TING n MpVED INTO POSITION r • �'e J l y ' y .,Rim.— /j'4�'!`-• tee*- - _ �„,�,_ _ 1 ROAD CONSTRUCTION STR 279 LOOKING SOUTH N DOZER CUTTING NEW ROAD cr z H M 2 N � 0 Z W LINE 423 8/06/23 ALDRICH CORP, MOVING THEIR PRESSURE DIGGER ON SITE { } Work on the Line 423 project has started with Probst Electric receiving material at the yard in Huntington. Probst has been onsite fora couple of weeks organizing and offloading material. Dirt work started Aug 3rd with road buildingjust south of the Wind Park sub. The digging contractor has been onsite getting ready to start digging around the 8t" at str279 which is a foundation structure, " dry Rma&ree NEW ROAD STR 276 TO STR 275 . r MANPOWER ON SITE EQUIPMENT ON SITE Probst-One general foreman,THREE LABORERS, Aldrich 5 pickups, 1 dump truck. 2 semi tractors,3 material handlers, 1 has two workers dozer, 1 excavator, 1 loader backhoe, 1 pressure digger, 1 •• material handler truck STRUCTURE COUNT 2023 PROJECT COMPLETE H FT H FT-LG HF-DE HF- SWITCH 3PLA 3PDE-0-60 3PDE-90 DC-DE SPOTTING STRUCTURES IS A SLOW PROCESS IN N SOME AREAS cr � - z I � N LLI ca N M � 0 z W J � LINE 423 8/ 17/23 i Aldrich has been making decent progress this week even with the heat. Note the safety - . precautions in place. Hole covers with fencing around each hole, visual barriers _ around the open hole and the safety lanyard attached to the �• si y large concrete block. I approve! Work on the Line 423 project has mainly been focused on road access and spotting structures, material and select backfill along the ROW. Aldrich Corp has been moving along with the hole drilling trying to average 10 holes a day. With the HGTN to HGTN Wind in place the 14t" Aldrich was able to knock out the holes from the wind park back to the interstate and moved to the HGTN side today the 18t" . Probst is expecting more manpower and equipment next week to start getting some steel in the air. The extreme heat has not been ideal and that coupled with the very dry conditions has slowed progress a bit. Heres to hoping for cooler conditions next week. Aldrich earned these holes; this was a long day getting three holes and burning through a lot of teeth to get these holes down � 1 4 �i 'I • i N H Cr H M (' N = O N M N Q � J W Q Probst has been running a rock z m drill to both install ground rods _ W and test for rock along the ROW,. s '1 �t 1. `t We have had so many material delays on this project that the latest one(138kv post insulators) didn't really surprise anyone. We have been using some pole mount insulators in their stead. These were some that Probst had on hand, so we are drilling one mounting hole on the pole bracket to make them work until the correct insulators actually get here. We will have to go back and swap them out when the correct insulators arrive. Progress on the actual construction side has picked up with two full crews setting and additional personnel installing/testing anchors, ground rods and building access roads. Releasing CLR Monday to go to Langley for fiber work. ,444 Rma&tee I e i I _ I 4 1 a i@r, Y r3 The first pressure digger that Aldridge Corp brought on the left, though impressive was a bit too cumbersome for the terrain and has been replaced with a smaller worcinn that is hottor ci iitArl to this Pn\A/ One of the retrofit •• post insulators 4 h INCA jl Since we have not received the post insulators ordered for the project, we are using pole mount insulators that Probst had on hand. Not a perfect solution but it keeps the project moving. We will need to swap these out when the correct ones show. It is hard to see in this picture but the different • lengths of mounting tabs for the X braces caused a N little bit of a bow in the pole Cr z (� N = O N M N Q � J W Q z Ca W J � LINE 423 9/ 12/23 This picture shows the X brace mounting detail being offset from the upper to the lower set which on the one we've done at 276 puts a little bow in the pole when you get them pinned Western Structure is still our headline problem on the line 423 rebuild. We are still waiting on them to complete the structure delivery for the year this coupled with the bolt hole issues, alignment issues and a new problem with the x braces. The pinning point for the double x braces have different length mounting brackets between the upper and lower set which is supposed to compensate for the pole taper but its too much and just ends up causing alignment issues. We found a ground lug on structure 260 that hasn't been drilled out all the way or threaded to accept the ground lug I'm hoping that it's not something we see any more of. Another issue with the ground lug pads is how high they are mounted on the pole (see pics). It takes much more copper and is more visible to copper thieves. That's it for now. ,,,4t y Raauur*" Setting structure 258. I t+ i� d_. ♦ ��, t.c... • R ".r.,F... Ad t�F� O j.. WOW- IV FASOK The ground lug pads are mounted m too high in opinion what with g Y p ,z copper thieves being an issue on most ROW. Something we should fi address going forward -w' �4� . .. ; t OR ._ _ .. LLI uj r N.Y. "�.a• O '. w •� ��`::,.,i.1;�a� fJy r ,. ., !fit i � �. ) ' �� � ���� � � �. ��i L, �.,=- _ ... y r � -ram/- , i ✓ L�� ^'�fyl,'9.4I � �� ♦. �,R .o �� '�. �,�►, . MAR •"' r -loco LINE 423 REBUILD a :► II,F. l r HAWKS NEST AT STR #405 M WEEK OF APRIL 15t. Probst has been back on site for the past few weeks getting a start on work that we were not able to complete during last years construction season.After checking the ROW they found a few hole that had collapsed with the winter weather and subsequently sent an excavator to redo and install culverts.As the ROW has allowed,we have started setting the remaining incomplete structures left from last year. Starting at#397 and moving AOL to#303 where their equipment is stationed awaiting drier conditions.The shoo fly at NLSN TAP has been completed and is ready to energize when we are ready. Western Structure has sent the first five loads to the DRKE yard where Probst has inspected for damage and offloaded.Weather has construction shut down at the moment due to very wet conditions but next weeks forecast id looking good so we hopefully will be moving forward again soon. Equipment and manpower continues to ramp up each week,so I believe that the Probst crew will make up for lost time last year.That's it for now(anyone actually read these?) ,,,4t4 ;Z"q zee WORK AT STR #305 Y PO�Aw M� -Y�,�` [`.,.� *��*ii.�, �` S - ..x f(r�"'.`_'iA�.�I{t ?J�`M A',��.�y v�° } ` •t,� } '�r �1 �'S' • 1 ! � N'.r '� ��1 � 7{ �f � • '•i i � q � � -� �•1 l� etc �" � �". i�.•r.•f�fy E1 �r .f'. ��� �!, �a •.+1,�.� ( 1 �� � ��,+� {� 1 err'• tt ♦.;��• .\L,�'r "•' �M �'��r��" .'� �I �� !Pi!.�r- f �1 �' ,r +�. r �F t �„� "j1 �{ �j� ,�Ir,�t�it Y al {��t "` " �•i ti 1 ' ,.��' r• 1 r��•'`�+ ��);�a� �'��•F� �1;� 4'T� 1'�,c� f.:3:. Y"�',Y � a. i, �a/'• 1. (.��• .•{ l��11� �+-+����• �:� '�'',I•�. ��•�.•+ �M � •\ .i ♦� �i�y�i Il 1.16�� �j►'+w'• ,� \ �1 ��` � �''y'�.• i ...� tls A r , 4 r i. ,� 1 •^1+'!'�- ; r '�'t t Y i '� 1 ., + ii ` -'i,. �+AC 7i , Vl�i l � _.. 1 f}.� 1 4� • �'� l' 1,. i to 14 Jp tl;�ibk ihij, /�' I'1 l+f�•�y. (#`1 '�d. ; �,��.tl� ;1 /.o�' 4+ '-i�� 1, �, �t 1 1' ����1�t� F�'�1�j,'4.., 1�;' 'p{1a�{ �l �; 1� ���1 +1'„'"� ,�,�' ,[� y,� r1` •Y,t _ a ! ''a't�/tt�q+ iF' • � w�. a •.� ��r i 5 F' SHOO FLY CONSTUCTION AT NELSON TAP 1 �` � •,tom . i _ .,, _ r • _ .._,: '�' +...- _ yeti;_l. t .. 4 ' STRUCTURE #313 GRINDING ON SOLID ROCK '• 0 J m N Lu O � � N ui LINE 423 } N DC REBUILD IL SETTING UP AT 317 TO 'ts �.►;- _ ` �;y �. '`'g� • " . PREP FOR FLYING THIS STUCTURE IN Ar W, -00T _ 1.1 1 �{, r • - � is� ,�., WEEK OF APRIL 19. Construction has gotten off to a slow start this year for various reasons,weather, access and manpower shortages coupled with equipment break downs.With that said we should have more personnel on site next week that along with the equipment repairs should get production rolling again. With around 20 structures left to set in the worst terrain on the project it will be slow going on these last structures.Several of these structures need the structure holes drilled as the drilling contractor couldn't access these sites being too steep for their equipment.See the first picture at structure 313 this access is much steeper than it appears. Western structure has been shipping poles steadily with our DRKE yard getting crowded already.As the poles get organized,we will start spotting structures along the ROW and installing anchors as the go also.This will help us get a jump on this year's construction schedule, I hope.As I said a bit slow so that's it for now. ,4t4 Rmaat?h" � N N �' Q1 • 00 4+ lw _ 'w i A mil! t rwor, JUST ANOTHER TANGENT '• 0 M J N - - O m- - ------ -- ---------- W W M / N Lu > ` W Q 'PP LINE 423 REBUILD i Last week was short with the holiday and this week is also short with the weather shutting construction down today the 1st of December. The crews have managed to complete setting all structures AOL from the Wind sub out to structure 297 which is the last one accessible from the Wind sub access. All equipment as well as the wreck out was brought out to the lay down yard late yesterday in anticipation of the weather coming in which proved to be prudent with last nights snow putting construction to a halt for now.The crews cleaned up the yard and called it a week this morning with hopes of better conditions next week. At this time we have around 25 structures left to set and with a little cooperation in the weather department we should be able to whittle that number down somewhat but time will tell. N O N Ql STRUCTURE 296 c—I 00 4 R - s tj �. WE BROKE THE EXISTING CONDUCTOR BETWEEN 257 & OLD 258 TRANSFERRED IT TO THE NEW 258 SO WE COULD ' ENERGIZE LINE 423 UNTIL THE HGTN 138 TRANSFORMER IS Q READYca J _ � N IJ.J N v N LLI LINE 423 REBUILD THESE ARE THE TEMPORARY _JWPERS INSTAL-LEQ AT 258 TO CLOSE THE CI CUIT ON THE WEJN-HGW UNTIL THE HGTN SUB IS- READY As of today (Janl8th) Probst has completed about everything they can for this first years build. We have the old conductor moved to 258 with temporary jumpers installed to reenergize the line. So other than a little cleanup and shipping equipment out Probst is done until startup this spring. As of now we have roughly 20 structures left to set before we can start pulling wire next spring. So a bunch of work to do in this section before we even start the Ash Grove to QUTZ section. PULLING NEW CONDUCTOR (715 STILT FROM 258 TO THE NEW STATION DEAD END NOTE THE HARDBOARD PROTECTION FOR A SAFETY ON HGTN 011 7° +R T 1 rK r �' `y., r i �.ti ' !,� - , ,�► �� ..`tea,.. �,"9. ' . SITE PREP AT THE NEW DRKE STATION IS NEARING COMPLETION Q J � m ui lip M N Q W G J LINE 423 REBUILD BRODY fill CREW READY TO GUIDE POLE AS HELICOPTER LOWERS INTO PLACE • STRUCTURE 314 P . w _ , � � � ��f ' .,I' M N C C m w w vo m Z G� r O Z Z GETTING STRUCTURE 334 POLES PLUMBED AND BACKFILLED NOTE CENTER POLE STILL LEANING � ram• y, Ai At ,► jo ., l HANGING A TANGENT '• ARM WITH A B ET J 0 M J N O m ~� DC ---- LIJ W Lu 64 - _ Z LINE 423 REBUILD CONSIDERABLE HEIGHT DIFFERENCE FROM OLD TO NEW AT THIS STRUCTURE LOCATION. 4 p Line 423 is still progressing albeit slower than we would like what with all of the issues encountered. As shown in this report Western Structure continues to be standout with their lack of QC. I've stated before that Western doesn't really understand that what seems insignificant to them is a major hold up in the field. From the x-arm through holes to x-brace issue and arm saddles being mis mounted to lack of concern on squaring up the arm saddles before welding in place it doesn't appear that anyone at Western really understands how messed up they really are. Probst is planning on flying structures into the difficult access locations the week of the 27th. As of today there are roughly 40 structures left to install. Probst will work into the new year to complete as much of the project as possible before weather and other commitments force them to pull off until next spring. ,,4�t4 R"041*" a�r 4TH EAR SAS ` AND X- ,x BRACE VAN S ARE - ALIGNED THE S PAE - � FACE WHICf! MAK. ' `FOR A REAL P4POLEN4,11NOT SURE H MADE IT , OUT ° ,F Z i� r,y ' A A DIFFERENT VIEW Or MAJORWITH THE CHANGE w D105Ir MOVING THE NEW STRUCTURE INTO POSITION WHILE THE REST OF THE CREW IN BACKGROUND FINISHES HANGING THE ARM AND TRANSFERRING THE CONDUCTOR 'a ! y _ � -ice_ ,. ;,;• . N ' O ^ N Q1 THE DIFFERENT L�IVGTH ' XBRACE VANGS D© NOT � WORK AS INTENDED THEY PUT A BOW I{�.TH E POLE � y� WIN HARD TO SEE IN THE PHOTO BUT THIS SHIPMENT OF X-BRACES WERE NOT MARKED AT ALL WITH ONE OF THEM SLIGHT BEND FROM FACTORY. WITH THAT SAID WHY THE DIFFERENT SIZES? LET'S CONSOLIDATE IF POSSIBLE. Alright here are the structure issues we need resolved. 1. x-arm through holes centered and square with the proper face. Also square the insulator vangs with the proper face. Davit are mounts moved to the x-arm. 2. x-arm saddles widened to give enough room to pin the arm. Square the saddle with the proper face, shouldn't have to even mention that. ,,4�t4 R"041�r)rm o� i ALRIGHT HERE WE GO. THIS IS JUST PLAIN NOT ONLY WERE THE INSULATOR VANGS OLD SHODDY WORKMANSHIP. HOW DOES CROOKED THE THROUGH SLEEVES TO SOMETHIG LIKE THIS MAKE OUT OF THE MOUNT THE ARM WERE CROOKED AS PLANT? WELL! Y. r THE FIBER TRAINING BRACKETS WILL I 4 • NOT WORK WHEN THEY ARE RUN UNDER THE POST INSULATOR MOUNTING BRACKET. MOVE TO ANOTHER FACE. IWA ti ti &pq n 11V ill] I pal i Ft` ' / ll r'n e I I