HomeMy WebLinkAbout20041201Rhead Direct.pdfIdaho Public Utilities Commission
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Dean 1. Miller
McD EVITT & MILLER LLP
420 West Bannock Street
O. Box 2564-83701
Boise, ID 83702
Tel: 208.343.7500
Fax: 208.336.6912
ioe(m,mcdevitt -miller. com
Boise, Idaho
Attorneys for Applicant
BEFORE THE IDAHO PUBLIC UTILITIES COMMISSION
IN THE MATTER OF THE APPLICATION
OF UNITED WATER IDAHO INC. FOR
AUTHORITY TO INCREASE ITS RATES
AND CHARGES FOR WATER SERVICE IN
THE STATE OF IDAHO
Case No. UWI-O4-
BEFORE THE IDAHO PUBLIC UTILITIES COMMISSION
DIRECT TESTIMONY OF SCOTT RHEAD
Please state your name.
Scott Rhead.
By whom are you employed and in what capacity?
United Water Idaho ("United" the "Company ) as Managing Engineer.
What are your duties and responsibilities in your capacity as Managing Engineer?
I manage all activities of the Engineering group. These responsibilities
include strategic planning, capital budgeting, engineering design, information
technology, water quality and construction management for capital
improvements.
Please describe your professional training and experience.
I received a Bachelor of Science Degree in Civil Engineering from Idaho
State University in 1972. I was employed by Forsgren Consulting
Engineering from 1975 to 1990 designing and managing a variety of water
and waste water municipal improvement projects. I joined United in 1990.
Since then I have had diversified responsibilities in both the Engineering and
Production departments. I am a registered professional engineer in Idaho
Oregon, Washington, Utah and New Mexico. I am also a certified Idaho
Water Treatment Operator LevelL
What is the purpose of your testimony?
The primary focus of my testimony is to discuss the Company s decision to
construct the Columbia Water Treatment Plant (CWTP) and operating
expense changes as result of CWTP. I will also discuss other significant
Rhead, Di
United Water Idaho Inc.
capital additions planned between August 1 , 2004 and May 31 , 2005. These
capital expenditure additions are indicated on Exhibit 8.
Where is the Columbia Water Treatment Plant located?
CWTP is located at 6056 E. Columbia Road in an area known generally as
the Columbia Bench Service Level (CBSL).
Are there unique water supply considerations in Southeast Boise where the
plant is located?
Yes. During 1994, the Idaho Department of Water Resources (IDWR)
designated a significant portion of Southeast Boise as a ground water
management area (Southeast Boise Groundwater Management Area
SBGMA). As a result of the designation, additional groundwater
appropriations from within the Boise-Fan Aquifer, which underlays the
SBGMA, are essentially impossible to obtain. Parties interested in
developing additional groundwater supplies from within the SBGMA are
required to furnish sufficient technical data to show that water is available
that existing users will not be injured and that depletion of the aquifer will
not be increased. Due to a history of declining water levels in the then
United wells (Oregon Trail and Gowen), and the establishment of a
groundwater management area, it is highly unlikely that future municipal
groundwater development in this area will be possible.
Please describe the events leading up to the SBGMA designation.
In the early 1990', the J. R. Simplot Company (Simplot) was developing
sub-divisions in the Columbia Bench area and had filed an application with
Rhead, Di
United Water Idaho Inc.
the Idaho Department of Water Resources for the drilling of new wells for the
purpose of irrigating a golf course. United filed a protest of this application
as United had observed declines in water pumping levels from its existing
Gowen and Oregon Trail wells. United believed that new water diversions
could not be added without injury to existing supplies. This action ultimately
led to Simplot's withdrawal of the application. These events also caused
United and others to more closely evaluate the availability of water for this
particular area of Southeast Boise. The other major water user in Southeast
Boise is Micron Technology, Inc. (Micron).
What else was occurring at the time?
Coincidentally, water level recorders were placed on two observation wells
completed in the subject aquifer. The results of the measurements were
troubling. They showed sharp annual declines in water levels due to pumping
from the existing supplies, and called into question the possibility of adding
more wells in the future. As a result of these efforts, United filed an
application with the Idaho Department of Water Resources (IDWR) for the
establishment of a groundwater management area in Southeast Boise, in
October of 1993. In October of 1994 the application was approved. Because
of the groundwater management designation, IDWR will not permit
additional groundwater appropriations in the Southeast Boise service area.
What efforts did the Company and other water users undertake in response?
The groundwater management declaration placed United, Simplot and
Micron in a position where future development or, in Micron s case, added
Rhead, Di
United Water Idaho Inc.
manufacturing capacity, was in jeopardy. The initial step toward the
solution, developed jointly between United and Micron, was The Southeast
Boise Water Supply Project, initiated in 1995. United and Micron jointly
constructed seven miles of 24-inch pipeline, drilled two new wells; tied in a
third existing well and constructed a 3.0 million gallon water storage
reservoir. A fourth well was added a few years later. The well field is named
the Ten Mile Ridge Wells. The combined capacity of these four wells is
approximately 8.0 million gallons per day (mgd). The objective of this
project was to reduce groundwater production from within the groundwater
management area to sustainable levels. Both of United's major production
wells within the SBGMA (Gowen and Oregon Trail) were transferred to
Micron pursuant to the project. As part of the Southeast Boise Water Supply
Project, the Ten Mile Ridge wells were constructed as replacements to offset
the loss of production from the Oregon Trail and Gowen wells located within
the groundwater management area. Thus, by minimizing groundwater
production within the SBGMA, the aquifer underlying this area would have
the chance to recover and annual groundwater declines would be curtailed to
more sustainable levels.
Is the Southeast Boise Supply Project a long-term solution to the problem?
No. The Southeast Boise Water Supply Project has provided an answer to
the supply problems in the area for the past ten years. However, growth
already occurring in the area has put a significant strain on this system. In
the summers of 200 1 , 2002 and 2003 it became difficult to maintain water
Rhead, Di
United Water Idaho Inc.
levels in the Gowen and Columbia reservoirs-the two major storage
reservoirs feeding Southeast Boise. During peak water demands these
reservoirs supply water to customers when demand is in excess of well
supply capacities. The inability to maintain these reservoirs at normal
operating levels is the result of insufficient ground water supply in this area
of United's system. These reservoirs also provide critical fire protection
supply for the industrial facilities at Micron and water customers in United'
Gowen service area.
The Southeast Boise Water Supply Project stopped the depletion of a vital
groundwater resource and deferred the need for new water supplies in
Southeast Boise, but a more permanent solution to the need can no longer be
deferred. Immediate source of supply additions are required in Southeast
Boise to assure peak customer demands are met and system operating
pressures are maintained. This is further discussed and explained in later
testimony.
In light of the limited capacity of the water supply project, what other options
did the Company evaluate?
During 1997, United hired Montgomery Watson Americas, Inc. to complete a
Water System Master Plan. One objective of this project was to assess future
water supply requirements over a twenty year planning horizon. United
engineers and operational staff worked together to evaluate water supply
alternatives for Southeast Boise.
Rhead, Di
United Water Idaho Inc.
First, the master plan evaluated the possibility of an expansion of the
Marden Water Treatment Plant. It was determined that expansion of Marden
is not feasible to the extent necessary to provide adequate supply capability
for Southeast Boise. Expansion to any great degree is limited by the
hydraulic infrastructure of the plant and the site dimensions. Furthermore
any additional capacity that could be developed at Marden would be required
to meet existing and future customer water demands within the Main Service
Level. The Main Service Level supplies the downtown corridor and areas
north and west of the Boise River which also is limited for future
groundwater development. Thus, United determined that expansion of the
Marden Plant is not a feasible solution.
What other options were considered?
Also examined was the possibility of moving groundwater into the
Groundwater Management Area from other well facilities developed as part
of the Southeast Boise Water Supply Project, discussed above. However
future development in the region south of the airport will erode the capability
for these wells to provide supply for Southeast Boise. Water levels in the
Ten Mile Ridge well complex have declined but reached a stable equilibrium
at current pumping rates. Development will most certainly occur in this area
over time and the aquifer yield must be preserved to accommodate this future
growth.
Did the company evaluate the possibility of drilling additional wells?
Rhead, Di
United Water Idaho Inc.
Yes. United also considered the possibility of drilling more wells in the
Columbia Service Level. Observation from existing operations indicate the
existing well capacity is near the limit of the safe yield for this aquifer
system. In other words, additional wells would likely aggravate pumping
water levels. Thus, as new water demand occurs in the Ten Mile region
progressively less water will be available for export to the Ground Water
Management Area. The aquifer system has sufficient safe yield for producing
the supply required to serve contiguous development with wells located on
approximately a one-mile grid. United's experience indicates the aquifer
system is not strong enough to supply both the immediate vicinity and
produce water for export to another area. This leads to the inescapable
conclusion that construction of a surface water treatment plant is the only
feasible solution.
The master plan also concluded that the development of a surface water
supply was the best alternative in meeting the source of water supply
requirements of Southeast Boise. The master planning document concluded
that United should proceed with the development of a surface water treatment
plant in the Columbia Bench Area.
Based on this analysis did United begin taking steps toward the eventual
construction of a surface water treatment plant in southeast Boise?
Yes. As the Commission is aware, United constructed the Boise River
Intake Proj ect, consisting of 2900 feet of 30 inch discharge main through the
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United Water Idaho Inc.
Surprise Valley Canyon wall cut for Highway 21 and a river diversion
structure.
Why was the Boise River Intake Project constructed in advance of the water
treatment plant?
The decision to construct was explained to the Commission in Case No.
UWI-97-6 and was summarized by the Commission as follows:
The Company s decision to go forward with the river
intake project at this time, it states, was based on a number
of factors: (1) opportunity to utilize an existing diversion
(2) avoidance of perceived legal challenges to a new
diversion, (3) opportunity to join and share construction
costs with Micron Technology, JR. Simplot Company and
Surprise Valley L'td Partnership, who independently were
working on a proposal to upgrade the existing river
diversion, (4) timing of construction dictated by forces over
which United Water did not have control-Micron/Surprise
Valley needed water by spring of '98; mandate of Idaho
Department of Transportation and (5) its obligation to
serve. Order No. 27617.
Did the Commission allow the Boise River Intake Project in rate base at that
time?
No. As I understand Order No. 27617, the Commission believed it was
constrained by Idaho Code 61-502A, which prevents a return on plant not
currently used and useful, except in cases of extreme emergency.
Did the Commission find that construction of the Boise River Intake Project
was imprudent?
No. To the contrary, it found that construction of the project was a good
business decision:
We find, however, that the Company s decision to install facilities
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United Water Idaho Inc.
now may be of future benefit to its customers. We do not wish to
discourage the Company from making decisions that make good
business sense. Certainly, in this instance, the opportunity to share
construction costs and utilize an existing diversion with others was
an incentive to action. Order No. 27617.
Based on this finding, the Commission allowed amortization of the project
through depreciation so that United would receive a return of, but not a return
, its investment. The Commission, it appears to United, has endorsed the
concept of constructing a surface water treatment plant in southeast Boise.
Please provide a summary of overall customer growth in the last 20 years.
The United system has experienced a very steady and strong expansion.
Year-end customers (exclusive of private fire) have increased from 40,432 in
1985 to 73 332 in 2003. This is an average annual increase of approximately
50/0.
Please list United's overall peak day demand in the past five years.
Customer demand, or consumption, is the sum of production plus the net
effect of gains or losses in water storage levels. The figures listed below, in
mgd, reflect peak day customer demands for 2000-2004:
2000 2001 2002 2003 2004
93.14 93.673 94.553 94.061 85.972
What is United's delivery capacity in accordance with Idaho s Department of
Environmental Quality for Public Drinking Water Systems and the 2003
Edition of Recommendeds Standard for Water Works (ie. Ten State
Standards)?
Rhead, Di
United Water Idaho Inc.
Paragraph 3.1 in the Recommended Standards for Water Works indicates
the source of supply capacity shall meet the design maximum day demand
with the largest groundwater source out of service. Due to the size and
number of wells in our system it is reasonable to predict that the two largest
sources, one in the west and one in the east (Bethel well-5 mgd and
Pleasant Valley well-7 mgd respectively) could be out of service during a
peak period. The contiguous system nominal delivery capacity of95.09 mgd
less 6.2 mgd as discussed, results in 88.89 mgd as the reliable capacity. As
mentioned above, the design standard under source development paragraph
1.1 Source Capacity specifically discusses this approach in approving
proper design.
Is additional source of supply needed?
Yes. We have been very fortunate during the last three summers to avoid
source of supply breakdowns during peak periods. Peaking demands have
been met by draining the reservoirs dangerously low with significant
difficulty in refilling during off peak hours. In late July 2003 Micron allowed
United to pump their well (Gowen) into the system. Exhibit 9 shows how
low the three major reservoirs would have been without this emergency
backup. Thus, when compared to the system reliable capacity of 88.89 mgd
we are currently deficient in the range of 6.2 mgd. The Columbia Bench
portion of our system is especially vulnerable because water can not be
imported due to the high elevation. There simply are no other choices for
reliable base load source in this high growth part of the system.
Rhead, Di
United Water Idaho Inc.
Will CWTP enable the company to meet other regulatory requirements?
Yes. Idaho DEQ and EP A have adapted new regulation related to the
allowable arsenic limit in drinking water. The old limit was 50 parts per
billion (ppb) and the new limit is 10 ppb. Systems of United's size must be
in compliance by January 2006. United has elevated arsenic in five wells
primarily on the east side of the system. Weare faced with either abandoning
or treating in some fashion. Abandoning any source in East Boise is a poor
option and simply compounds the supply problem even further. DEQ has
adopted a program that will allow compliance by source management and
concentration averaging. In effect we can avoid additional arsenic treatment
by limiting the use of these wells for a portion of the year and allow CWTP
to supply the demand.
Will CWTP provide benefits in addition to meeting immediate demand for
water supply and arsenic treatment?
Yes. There are certainly benefits. There are three areas where the benefit is
most obvious:
1 st Drought Protection: Allowing the aquifer to rest and be preserved is
critical. It makes sense to use the more renewable surface water when
available and take advantage of upstream storage opportunities that already
exist (eg. Lucky Peak and Anderson Ranch Reservoir).
2nd Postpone surface water expansion used for peaking: As the aquifer
recovers or stabilizes it will become possible to use groundwater more for
Rhead, Di
United Water Idaho Inc.
summer peak load only and meet base load using existing surface water
treatment.
3rd Potential for Aquifer Storage and Recovery (ASR):Water right conflicts
will most certainly require use of ASR to meet a portion of future demand.
Because water is pumped twice this option is operationally more expensive
but has a seasonal benefit. The Treasure Valley and the Boise River are
positioned on the west side of the state. Normal snow pack runoff exceeds
the storage capacity and simply runs through the valley during March through
May. From a water right perspective this "free" water could be treated and
injected into the aquifer for withdrawal later in the summer. Membrane
treatment is ideally suited to accomplish ASR due to its positive barrier and
concern over aquifer contamination using conventional treatment methods.
Please describe the initial planning phases for the CWTP.
In late 2000 United contracted the services of Montgomery/Carollo
Engineering. The purpose of the work was to prepare a Basis of Design
report for the proposed CWTP. The consulting team and United personnel
met and evaluated several elements in the Basis of Design Report dated
January 8, 2002. Elements considered were:
~ Raw Water Quality
Finished Water Goals
Treatment Technology
Alternative Screening
Cost Analysis
Rhead, Di
United Water Idaho Inc.
Process Recommendation
The final report recommended treatment process was membrane filtration
with dissolved air flotation pretreatment and ultraviolet disinfection.
Please describe membrane treatment technology and why it was selected over
conventional treatment with granular media filtration.
Membrane treatment was selected after a rigorous review and discussion.
Operation costs were essentially the same. Twenty-four separate decision
criteria were identified. The five with the greatest weight are presented
below.
1) Reliability
Membrane filtration is generally considered to be more reliable than
conventional treatment, most notably in the following three areas.
Water Quality: Finished water quality for membranes is rated higher
for its low turbidity and removal of micro-biological contaminants because
membranes rely on a physical barrier.
Regulatory Performance: Membrane filtration has a higher reliability
in meeting future water quality regulations than granular media filtration. The
filtered water turbidity standard has been adjusted by EP A three times in the
last decade, and at each step it becomes more difficult for granular media
filters to meet the new standard. Membrane filtration is a more reliable
process for meeting future water quality regulations governing turbidity and
particulate removal because it acts as a physical barrier and will not permit the
minute particles to pass through to the finished water.
Rhead, Di
United Water Idaho Inc.
Reliability During Unmanned Operation: One of the objectives for
CWTP is unmanned operation using remote surveillance. Membrane filtration
is more reliable, in terms of water quality, for remote or unmanned operation
because finished water quality is independent of pretreatment or process
optimization. Granular media filtration quality is dependent upon factors such
as proper operation of chemical feed systems, flash mix, and flocculation, all
optimized for specific water quality conditions. If the raw water quality
changes or chemical feed is interrupted, the granular media finished water
quality can be adversely affected. With membrane filtration these raw water
quality changes do not materially affect the membrane operation while
accomplishing consistent finished water quality.
2) Capital Costs
Planning level accuracy costs were developed for both the granular media and
membrane filtration options. The estimated costs were prepared using the
proposed design criteria and unit cost assumptions from similar projects. The
estimated construction cost of the membrane filtration option ($15 740 000)
was approximately 10% higher than the estimated cost of the granular option
($14 340 000). At a planning level accuracy these options were considered
equivalent.
3) Operation and Maintenance Costs
Operation and maintenance (0 & M) cost were estimated at an operating
capacity of 6 mgd. Annual 0 & M for the membrane option was $663 000
Rhead, Di
United Water Idaho Inc.
compared to $666 000 for granular. Again the options were equivalent
however membranes allow for more unattended operation.
4) Modularity for Expansion
The membrane filtration option allows expansion in smaller increments than
the granular media option. As an example, the Marden WTP was originally
constructed with four granular media filters, each with a 2 mgd capacity. In
theory, the plant could have been expanded in 2 mgd increments; however, in
practice the cost of mobilizing a contractor and performing the necessary
excavation and construction of a 2 mgd filter is prohibitive. Therefore, the
Marden WTP was expanded by an 8 mgd capacity increment to allow
economies of scale in the expansion.
By contrast, the membrane unit of production is a frame-mounted skid
which can be economically added to existing facilities to increase the
production capacity in smaller increments. The proposed low-head
pressurized membrane systems used for CWTP will not require excavation or
significant structural concrete construction for capacity additions of 1 to 2
mgd up to 10 mgd.
5) Production Flexibility
The membrane filtration option has more flexibility in production capacity
than the granular media filtration option. This is because granular media
filtration capacity is limited by water quality considerations; whereas, with
membrane filtration the finished water quality is independent of production
capacity. Membrane filtration allows the opportunity to increase production
Rhead, Di
United Water Idaho Inc.
by increasing production costs. For example, production capacity can be
increased by increasing the frequency of chemical cleaning of the membrane
without adversely affecting finished water quality. Granular media filtration
does not provide the same flexibility for increasing production capacity
without jeopardizing finished water quality.
Please describe the site selection alternatives considered by the company for
the CWTP and the site finally selected.
The site selection process began fall of 2000 and was concluded in December
of 200 1. Three sites were identified and evaluated for size, location, and
suitability. Sites were across Highway 21 from Surprise Valley, Highway
and Grand Forest, and Columbia Road. The chosen site was Columbia Road
due to elevation, operational considerations, access and ability to obtain
zonIng.
Why did United decide to use a "Design-Build" (") procurement
process?
The primary driver behind this decision was contractor experience in this
type of construction. One disadvantage we face in Idaho is that surface water
treatment plant construction on a large scale is not typical. It has unique
process elements.
We faced this same situation during Marden Plant construction. There are
good sub contractor skills for specific trades but overall project management
and leadership are lacking. This "Design-Build" method puts the experience
of the contractor working directly with the design group early enough to
Rhead, Di
United Water Idaho Inc.
assure an adequate but not "over" designed facility. Other benefits to United
are:
Early budget information and control
Sub contractor competition and price reduction
Alternative methods for the work
One contract to manage
Open book cost of work review
Ability to use United work force for critical elements
How was the design-build contractor selected?
F our teams were pre-qualified and asked to submit proposals as stipulated in
the Request for Proposal (RFP) dated April 22, 2002. The four teams were
Camp Dresser McKee, Black and Veach, Montgomery Watson Harza and
Carollo Engineering. The RFP provided background along with the Basis of
Design Report previously discussed. Teams were required to provide
proposals which included:
Qualifications
Project Team
Project Approach
Price (Both fee and overall target cost)
All teams were responsive and submitted good quality information with
valuable ideas for improvement. Proposals were evaluated by United
considering both non-price and price criteria. Ultimately the team Camp
Dresser McKee (CDM) was chosen July 31 , 2002 to begin negotiations for
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United Water Idaho Inc.
execution of the contract. CDM is a large worldwide company with over
$600 million in annual billings and 3700 professionals working 110 offices.
CDM is ranked among the nation s 20 largest design teams and 400th largest
general contractor according to Engineering News Record, 2002. Several
items were resolved over the next two weeks including fee, overheads, sub
contractor administration, risk sharing, value engineering ideas, and
schedule. A final CDM proposal was received June 18, 2002.
The contract was executed September 20, 2002 after all legal language and
performance bonds were in place.
What were the initial steps in the design-build process?
The initial step to the D- B process was to initiate the design and incorporate
all of the good ideas that had developed throughout the RFP process. These
included using a steel clearwell, single building layout, reduction of raw
water pumping requirements at the treatment site, waste handling basin, and
future pre-treatment configuration. We also completed the conditional use
approval process through Ada County.
What happened between the time the contract was signed and the guaranteed
maximum price (GMP) was provided?
As stated above , the contract was signed September 20, 2002 and the final
GMP was presented January 14 2004. This was a very important period to
insure that the membrane filtration process was compatible with the raw
water characteristics. Keep in mind that membrane technology is very
dynamic and better design ideas or layouts are routinely coming from
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United Water Idaho Inc.
vendors. These include footprint, backwash efficiencies, material types that
are resistant to chlorine, loading rates, and sensitivity to metals and
temperature. We also needed to be sure the design could accommodate
future processes like pre-treatment and ultraviolet disinfection.
The D-B process was also very new to approving agencies including DEQ
and County Building Departments. The concept behind D-B is to complete
the design in increments, obtain approvals and construct while other design
elements are being perfected. This separated approval process proved to be
new experience for these agencies and many workshops and submittals were
required to bring along their confidence that all codes were in compliance.
As previously mentioned, water treatment using membranes is new to Idaho
at this scale. These factors all needed to be resolved in order to reduce risk
and contingencies that are a part of any complex project. During this period
CDM did an excellent job getting competitive sub contract packages out to
major trades including structural, mechanical, electrical, instrumentation and
civil. Sub contractors knew that CDM could self perform the work with their
own forces and if they wanted to work on this project their bids must be
economical. This is especially important in a small market where sub
contractors certainly communicate with each other. When United received
the GMP there was excellent documentation of which sub contractors where
chosen, where CDM had administration and overhead planned, what the
contingencies were and the fee (which was unchanged from the original
proposal in May 2002).
Rhead, Di
United Water Idaho Inc.
Did CDM provide a guaranteed maximum price for the CWTP, and what was
it?
Yes, the GMP was $16 844,498.
When did physical construction of the plant commence?
Initial site grading, temporary utilities, and gravel construction staging areas
began in October 2002. In anticipation of spring rain and mud condition
CDM was issued incremental work authorizations for specific tasks once the
cost and scope of each was identified. Rock excavation for the 24 inch
transmission main in Columbia Road was also commenced. The balance of
this main was completed through the winter and spring 2003.
Have portions of the initial construction helped United meet its supply
requirements during the construction phase?
Yes. In 2003 the final phases of Columbia Village and Surprise Valley
subdivisions were nearing completion. This phase of Columbia Village, at
the east end of the service area, is also at the highest elevation in the
development. Water was previously supplied from one feed at Grand Forest
and traveled across the entire development. During peak periods friction and
elevation losses resulted in pressure falling below DEQ requirements at these
homes. One of the reasons the CWTP was sited at this location is because of
its elevation and ability to provide pressure stabilization by gravity at the east
end of Columbia Village. Wewere able to obtain permits and approvals to
advance the schedule of the clearwell and associated 16-inch distribution
main, adding a second feed into this area. This work was completed in May
Rhead, Di
United Water Idaho Inc.
2004 before peak season. Customers experienced adequate pressure, better
service, and United received no complaints. Exhibit 10 demonstrates the
pressure stabilization result of this tank and associated 2nd feed.
Is CWTP currently in service at the time this testimony is being prepared?
No. The construction is approximately 85% complete and is expected to be
partially operational in March, 2005. Full operation is expected no later than
June 1 , 2005.
What was the final cost of the project and how does that compare to the
Guaranteed Maximum Price?
The final cost of the CDM portion of the project is not yet concluded. A full
and detailed accounting will be accomplished at time of completion. The
GMP appears to be adequate due to many favorable factors related to sub
contractor performance, early pump procurement before steel price increases
this Spring, early completion etc.
What is the construction cost of the treatment complex portion of the project
as expressed in dollars per million gallon assuming the GMP is the final
price?
$2. 15/gal.
Do you believe the design-build process and other efforts undertaken by
United have produced the lowest realistic price for the project?
Yes. CDM has done an excellent job of project management and cost
control. Sub contractors have been competitively bid. CDM has used their
buying power influence to get favorable prices on steel and electrical
Rhead, Di
United Water Idaho Inc.
hardware. The construction schedule has been enhanced and they have only
had one full time Superintendent on-site to keep overhead costs down. All
these elements have lead to the lowest realistic price for the project.
Have you also compared the cost ofCWTP in $/gallon with other similar
membrane plants?
Yes. I have reviewed the comparable cost data provided by CDM from
available information at other locations. I assisted them in developing
comparisons to make the information as relevant as possible. No two
projects are ever the same. Please refer to Exhibit 11. Costs per gallon range
from $.73/gal to $2.23/gal adjusted to 2005.
Do you believe the cost of the Marden Water Treatment Plant, expressed in
dollars per gallon provides an appropriate benchmark for cost comparison
purposes?
Not necessarily. Marden WTP is an excellent conventional plant and
produces high quality water. The initial construction costs for Marden were
very economical. The concern is that the Marden costs are artificially low.
The General Contractor for Marden (Alder Const.) was significantly below
the other bidders. They, however, decided to go forward with the
construction rather than forfeit their bid bond. As a result, they were required
to self perform and in effect lived on-site in order to complete the project and
minimize their costs. This is not a typical situation under normal
construction. I was told by their president at the end of the job that it was a
financial disaster for them and well below their cost margins. The better
Rhead, Di
United Water Idaho Inc.
question is to compare what conventional plants cost today. I have provided
Exhibit 12 showing other conventional plants constructed since 1999 adjusted
to 2005 costs for comparison. This data was provided by CDM from
available information at other locations. I assisted them in developing these
comparisons. Costs range from $ 1. 44/gal to $3.47/gal. Marden indexed to
2005 is $2.03/gal.
In addition to the capital cost of the CWTP, have you identified additional
operational costs?
Yes. The primary additional operation costs associated with the CWTP are
identified below in four major categories:
Purchased Raw Water $ 78 000
Power $284 400
Chemicals $ 57 145
Miscellaneous $ 45
Total $465 125
Is United requesting that these additional operational costs be recognized in
this rate decision?
Yes. Mr. Healy has provided pro forma adjustments to capture these
additional operational costs.
In its recent decision in the Idaho Power rate case, the Commission indicated
that utilities should attempt to identify expense decreasing effects of major
plant additions. Have you attempted to do so and what is the result of your
analysis?
Rhead, Di
United Water Idaho Inc.
Yes. Nine wells will be affected as a result of operating CWTP. Wells will
either be idled or curtailed in two primary categories. One category is
redundancy or backup capacity related. The other category is for water
quality compliance required for upcoming arsenic regulation. The estimated
power and chemical annual expense decrease is $139 580.
Are there other project elements included in conjunction with the CWTP
project?
Yes. The proforma additions included with the CWTP project are Project
C04BO02 - Raw Water Pump Station and Project C04BO04 - 30" Raw Water
Pipe Line. These two projects will go in-service at the same time as the
CWTP. The Raw Water Pump Station will pump the Boise River water to
the treatment plant. The 30" Raw Water Line is needed to carry the water
from the pump station to the plant.
Please now describe in general the other categories and purposes of the
capital expenditure program planned to be placed in service between August
, 2004 and May 31, 2005.
The following discussion provides information regarding projects included in
the plant additions.
Project CO2AOO8 New Maple Hill Well #2. This project is proposed for
the drilling and equipping of a new well in the First Bench Service Level with
a projected capacity of 0.72 mgd. This additional capacity is needed to meet
increases in peak season demands resulting from new customer growth and
prevent deterioration in customer service pressures and fire protection
Rhead, Di
United Water Idaho Inc.
capacities in that area of the system. Over 2 000 new customers have been
added in this service area in the past five years. This well will be located on
the site of the existing Maple Hill Well #1.
Project CO4AI02 - Water Rights: This project is intended for the purchase
of water rights, including natural flow rights, shares in canal companies and
storage water. Also included are the efforts necessary to preserve and perfect
existing water rights.
Project CO3BOO3 - Maple Hill Well #1 Treatment. This project is for the
design and construction of a treatment facility at the Maple Hill Well. This
well has the capacity to produce 1800 gpm. However, due to water quality
problems it typically runs at approximately 800 gpm. This proposed treatment
facility would allow us to take advantage of the additional 1 000 gpm which
is needed to meet peak season demands resulting from new customer growth
and to prevent deterioration in customer service pressures and fire protection
capacities.
This well has high levels of ammonia and requires large doses of chlorine to
neutralize it. However, the chlorine causes the precipitation of iron and
manganese, which results in customer complaints due to discolored water and
staining. A pilot study has shown that break point chlorination along with a
manganese greensand filter can be used to neutralize the ammonia and
remove the iron and manganese.
Project CO5BOO1- Marden WTP Chorine Generator. This project is for
the removal of the existing gas chlorination system and scrubber at the
Rhead, Di
United Water Idaho Inc.
Marden WTP, and installation of one 300 pounds per day chlorine generation
uni t.
Replacing hazardous chlorine gas with non-hazardous 0.80/0 sodium
hypochlorite reduces the handling risks for employees and risks to the public
in the event of a leak. This project will also eliminate the need to "harden
the chlorine room walls, doors and windows at Marden to meet the
recommendations of United's EP A vulnerability assessment.
During the EP A vulnerability assessment, United's consultant encouraged
the transition from the use of gaseous chlorine in ton cylinders to the use of a
chlorine generator, as proposed in this project. The generator significantly
reduces the potential exposure of United to the public in the event a
determined and knowledgeable adversary attacks the facility.
Ten States Standards indicate a water system should maintain a minimum
of 30 days of chemical supplies on site. Weare not currently operating the
plant in this manner in order to avoid the more stringent regulations
associated with chlorine quantities greater than 1 500 lbs. A chlorine
generator will enable us to achieve the 30-day supply without additional
regulatory requirements.
Project CO4COO2 - Auxiliary Power at Pleasant Valley Well. This project
is for the relocation of a 500 KW auxiliary power generator originally sited at
the Marden WTP to supply the 500 HP pump at the Pleasant Valley well in
the event of a power outage. Included in this project are the construction of a
Rhead, Di
United Water Idaho Inc.
suitable structure to house it, the purchase and installation of an automatic
transfer switch and other electrical panels, and conduits and wiring.
The vulnerability assessment completed in March 2003 recommends that
United increase its standby power generating capacity. This project will help
to achieve that goal by taking advantage of the existing generator that was
removed from Marden when a new 1 000 KW generator was installed in
2002.
The Pleasant Valley well is located in the Columbia Bench Service Level
at the high end of the system. Water from this facility can support much of
the easterly side of the water system by gravity feed through the various
pipeline interties during a major power outage.
Project CO4DOO4 -First Bench Service Level Split - Main Improvements.
This project will implement the critical distribution system improvements
needed to resolve the low pressure problems experienced on the east end of
the First Bench Service Level during peak summer demand periods. These
improvements create a hydraulic boundary, splitting the First Bench into two
pressure zones along Roosevelt Street.
The First Bench is a continuous nine-mile long pressure zone from Federal
Way to Cloverdale Road. There is an approximate 150-foot drop in ground
elevation from east to west, which equates to about a 65 psi water pressure
difference. As pressures are increased to improve service to customers at the
east end, the water, in essence, runs down-hill and overloads the service
pressures to customers on the west end. Splitting this system into two
Rhead, Di
United Water Idaho Inc.
pressure zones will enable increased pressures for the east end without
adversely affecting the customers in the west. It will also improve fire
protection capabilities throughout the east end with the higher operating
pressures.
Project CO4D607 - Main Replacement on Woodlawn, Pleasanton, Ross
and 29th Streets. This project is for the installation of3 375 feet of new 8-
inch and 6-inch mains in the Woodlawn and 29th Streets vicinity. The project
will replace 2 970 feet of 2-inch galvanized iron pipe and 550 feet of 6-inch
cast iron pipe installed between 1920 and 1950. This is part of our annual
commitment to the City of Boise for improvements in fire protection
capabilities as a part of our franchise agreement. It also is in conformance
with our main replacement goals of focusing on the replacement of small
galvanized iron pipe and aged cast iron pipe.
Project CO4DI08 - New Floating Feather 16-inch Main. This project is
for the installation of approximately 8600 feet of 16-inch main in Floating
Feather Road. United currently has an agreement with the City of Eagle to
use a 12-inch city owned main to move water from the Floating Feather
booster station to the West Main service level where it is needed to serve the
existing customers and growth in that area. The volume of water that can be
moved to the West Main service level is limited by the capacity of the 12-
inch main. This project will install 16-inch main that will allow transmission
of an additional 500 gpm to the West Main service level and end reliance on
the city's water main.
Rhead, Di
United Water Idaho Inc.
Project CO4J901- PeopleS oft 8.4 Upgrade. This project is intended to
upgrade the existing financial system to the current PeopleSoft 8.4 version.
The current software is eight years old and is no longer supported by
PeopleSoft. All financial systems of United are managed through this
software including general ledger, asset management, construction
accounting and payroll.
Project CO4K304 - United Water Idaho Master Plan Update. This
project is intended to update the existing master plan and develop a hydraulic
model for the distribution system. The existing plan is over 5 years old and
needs to be updated in order to plan, prepare and implement system
improvements needed to meet customer demand. Also as a part of the project
a computer model will be developed to enable engineering analysis and
decision making related to current system operation and future system
changes. The hydraulic model will interface with the existing GIS system in
order to be continually updated as completed mainline projects are digitized
and electronically downloaded into the database. The master plan update will
look at areas of growth, supply, storage etc. and outline options to be
considered for the next 20 year planning horizon.
Does this conclude your testimony?
Yes it does.
Rhead, Di
United Water Idaho Inc.